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MotorAnalyzer2 R2

The expert level tester for your motor service

Compact design and a wide range of applications for troubleshooting in windings that are not live are the distinguishing features of MotorAnalyzer2 R2.

15 elaborate tests and test methods are built in, including surge voltage tests up to 3 kV. Due to its integrated lithium-ion battery, tests can also be performed off-grid without a power connection.

MotorAnalyzer2 R2 is the ultimate ALL-IN-ONE tester for electrical engineering, motor repair, maintenance and servicing.

No other portable tester for this scope of application offers such a wide range of support for fault detection and servicing in motors and generators.

Product consultant

You need a personal product advice?
Please use our direct contact:
+49 2372 901 25 40
Email request

Key-Facts

Unrivalled versatility. A class of its own.

  • universal ALL-IN-ONE tester for
    • asynchronous motors, induction motors
    • generators AC, DC
    • synchronous motors AC, DC
    • servos
    • DC motors
    • brushless DC
    • coiled armatures and fields
    • motor brake coil, clutch coil
    • 1-phase motors
    • 1-, 3-phase transformers
  • full motor diagnostics in a few minutes
  • testing motors up to 700 V nominal current
  • ideal for
    • fault detection
    • fault localization
    • quality assurance
    • Ingoing-outgoing inspection of new, defective and repaired windings
    • trend analysis
    • predictive maintenance
  • 15 test methods
    • fully automated autotest to check the motor’s “health”
    • surge voltage up to 3 kV, 100 nF surge capacitance incl. peak to peak testing!
    • resistance in 4-wire measurement with temperature compensation
    • insulation resistance up to 6 kV with temperature compensation
    • high voltage DC up to 6 kV
    • polarization index PI and DAR up to 6 kV
    • inductance (L)
    • RIC-test at squirrel cage rotors (RIC: Rotor Influence Check)
    • impedance (Z)
    • capacitance (C) – winding to frame
    • PE/GB-resistance
    • adjusting the neutral zone at DC motors
    • rotary field of stator or motor
    • use a test probe to locate the slot/the coil in which the winding short circuit is located
  • 4 test connections for 3 phases and the motor frame
  • built-in multipath automatic switchover with display of the active test method via LEDs
  • testing without having to reconnect test leads multiple times
  • test can also be performed directly at the control cabinet via several hundred meters of connecting cables to the motor
  • automatic testing with automatic pass/no pass-statement
  • toggle between standard or expert mode
  • type label information input possible
  • built-in test result memory for thousands of tests
  • test results logs
  • transfer of test results to a PC via USB stick
    • PC: User-friendly test report printout including your company logo on any Windows printer
    • PC: User-friendly test report printout as PDF document, ideal for sending test reports via e-mail
  • Display
    • color display with easy-to-read graphics
    • partly enlarged images for better readability from a greater distance
    • unambiguous measurement values with easy-to-understand physical units
  • calibration and calibration certificate included
  • off-grid battery operation for up to 8 hours of continuous use
  • sturdy transport case containing all measuring accessories
  • optionally with [SHOCK PROTECTION] case
  • small, lightweight, carry-on size for air travel

 

In Comparison.

Types of faults SCHLEICH
All in 1 tester
MotorAnalyzer2
other
“all in one” tester
Megohmmeter Insulation tester DMM
Multimeter
  Open connection
  Short to housing
  Short between phases
  Short between turns
  Winding faults
  Connecting faults
  Insulation faults
  Contamination
  Stator faults
  Rotor faults
  Coils faults
  Temperature sensor fault
Test methods  
  Insulation resistance 6 kV | 500 GΩ
  Polarization index PI  
  Dielectric Absorption DAR  
  Surge test 3 kV 
  Resistance test 100 μΩ – 500 kΩ | 4W
  4 wire meausurement Kelvin clamps
  Temperature compensation resistance & insulation 
  Inductance 10 μH – 1500 H
  Impedance 1 mΩ – 500 kΩ
  RIC-Test  
  Phase symmetry  
  Capacitance 10 nF – 50 μF
  Stator rotating field  
  Motor rotating field
Additional functions  
  Fault location in the slot
  Neutral zone adjustment
  Conclusion TOP
ALL in 1
restricted critical unsuitable

Description

The universal tool.

The versatile MotorAnalyzer2 R2 was designed for testing electric motors and windings. It combines 15 different test methods in a single user-friendly and portable device. The combination of test methods, its exceptionally compact design and optional battery mode operation make MotorAnalyzer2 R2 an excellent tool for on-site use – especially in difficult mounting locations.

To check an AC motor, the three winding leads and the motor frame are connected to the tester. For high-precision resistance measurement it is best to use 4-wire measurement. MotorAnalyzer2 R2 automatically starts the surge voltage, resistance, inductance and high-voltage tests one after the other. The internal relay matrix automatically switches the different test methods in sequence to the four measuring points.

In addition to motor testing, MotorAnalyzer2 R2 also assists in adjusting the brush of a DC motor (neutral zone adjustment) and for fault location of the two slots in which the coil with the turn-to-turn fault is located.

MotorAnalyzer2 R2 is mounted in a very compact, sturdy and waterproof transport case. Next to the control panel you can find a storage compartment for all measuring cables and test probes. At on-site measurements the operator always has all necessary equipment at hand quickly.

Harder mechanical use can optionally be absorbed with a case plus integrated shock absorber concept.

MotorAnalyzer without [SHOCK PROTECTION]
MotorAnalyzer with [SHOCK PROTECTION]

 

The inner case can be lifted out.
This means that the MotorAnalyzer2 R2 can also be used without the protective case.

Technology

Technical specifications overview.

Autotest

  • automatic stator- and motor-tests
  • fully-automatic fault analysis
  • connect once – then test everything
    automatic switching between the test methods
    automatic switching between the up to 4 test leads

Surge voltage

  • up to 3,000 V
  • automatic and manual surge voltage tests
  • surge voltage tests specifically designed for stators
  • surge voltage tests specifically designed for fully assembled motors
    automatic stepwise test voltage increase (peak to peak)
  • 1, 2 and 3-phase
  • graphical visualization of the surge wave
  • automatic analysis

Resistance

  • 1, 2 and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement (4W)
  • ambient/winding temperature compensation

Inductance

  • 1-, 2- and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement

RIC-Test (Rotor Influence Check) – squirrel cage rotor test

  • 3-phase
  • measurement of the angle-dependent asymmetry of the squirrel-cage rotor

Impedance

  • 1-, 2- and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement (4W)

High voltage DC

  • 0 – 6,000 V DC
  • manually adjustable
  • programmable (automatic)
  • step voltage test

Polarization index & DAR

  • 0 – 6,000 V DC
  • PI-test
  • DAR-test
  • automated measurement

Insulation resistance

  • 0 – 6,000 V DC
  • up to 500 GΩ (1 TΩ)
  • e.g. with 500 V in accordance with VDE 0701
  • ambient/winding temperature compensation

PE/GB-resistance

  • in accordance with VDE 0701

Capacitance

  • Capacitance between the entire coils and the motor frame

Neutral Zone adjustment for DC motors

  • bar chart indicating the deviation from the neutral zone
  • acoustic indication of the misalignment from the neutral zone by means of a signal tone
    This allows you to optimally concentrate on adjustment during the measurement – and you do not have to look at the display.

Rotary Field of the stator

  • stator – rotary field measurement with a rotary field probe

Sense of rotation of the motor

  • motor – sense of rotation measurement

Locating the slots with Turn-to-Turn fault

  • Locating the slot in which the turn-to-turn fault is located by means of a test probe
  • for stators and wound rotors
  • bar chart indicating the slot to slot deviation
  • modulated acoustic notification if test results are outside the specified limits
    This allows you to optimally concentrate on the positioning of the measuring probe above the slot during the measurement – and you do not have to look at the display.

Power Supply

  • built-in rechargeable battery
  • wide range of line voltages: 90 – 250 V, 47 – 63 Hz
  • key switch for activation
    This means that, if necessary, the MotorAnalyzer can only be used by authorized persons.

⇒ Find more details in PDF brochures under Downloads.


Applications

In the workshop.

SCHLEICH_MotorAnalyzer2_motor inspection
Testing a motor with the fully automated Autotest or directly with single test methods.

 

High-voltage test.

SCHLEICH_MotorAnalyzer2_high-voltage test
High-voltage test of a stator with test probes to find faults to frame and phase-to-phase faults.

 

Inspection of a rotor.

SCHLEICH_MotorAnalyzer2_rotor inspection
Resistance test, moving from bar to bar with 4-wire test probes.

 

Where is the turn-to-turn fault?

SCHLEICH_MotorAnalyzer2_turn-to-turn fault inspection
Turn-to-turn fault detection of a stator with a test probe, moved from slot to slot through the entire stator.

 

Incoming goods inspection.

SCHLEICH_MotorAnalyzer2_incoming goods inspection
A typical example of an application in incoming goods: the autotest shows the defects at a glance


Accessories

PrintCom G2

PC-Software for storing and printing test results
  • storing test results on a PC
  • printing test results

read more

Kelvin Clamps

High-precision resistance measurement even for smallest resistances
  • condition for high-precise resistance measurements
  • solid industrial quality
  • 3 different sizes

read more

Motor Terminal Plugs

Test plugs for contacting motor terminal boards
  • induction motor test plugs
  • motor terminal board plugs
  • quick contact for 6, 9 or 12 bolts
  • for different motor terminal board sizes
  • with replaceable wear plate
  • without or with 2 motor housing contacts
  • the HIGHLIGHT >> with 4-wire technology

read more

Safety Barriers

For securing the testing area
  • mobile workplace protection
  • with integrated emergency stop, warning lights
  • built-in 2-hand start

read more

For further information please do not hesitate to contact our technical sales under:


print preview

Product comparison

 
 
 
 
type of tester
surge test
resistance
PE/GB
insulation
polarization index
high voltage AC
high voltage DC
partial discharge
function AC 1-phase
function AC 3-phase
sense of rotation
test terminals
test cover
automation
database
test plans
test results
communication
test report print-out
label print-out
scanner port
password protection
user management
operating system
display
battery mode
delivery
 
 
 
Abbildung MotorAnalyzer1 MotorAnalyzer1
read more  
Abbildung MotorAnalyzer2 <em>R2</em> MotorAnalyzer2 R2
read more  
Abbildung VoltageAnalyzer VoltageAnalyzer
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Abbildung EncoderAnalyzer EncoderAnalyzer
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Abbildung Dynamic MotorAnalyzer Dynamic MotorAnalyzer
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Abbildung PortaTest PortaTest
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Abbildung Wickelautomaten Winding Machines
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Abbildung MotorAnalyzer1 Abbildung MotorAnalyzer2 <em>R2</em> Abbildung MTC2 Abbildung MTC3 Abbildung VoltageAnalyzer Abbildung GLP3-M Abbildung EncoderAnalyzer Abbildung Dynamic MotorAnalyzer Abbildung PortaTest Abbildung Wickelautomaten
MotorAnalyzer1
 
MotorAnalyzer2 R2
 
MTC2
 
MTC3
 
VoltageAnalyzer
 
GLP3-M
 
EncoderAnalyzer
 
Dynamic MotorAnalyzer
 
PortaTest
 
Winding Machines
 

motor Service · repairs · troubleshooting · maintenance · servicing · battery operation · PC software …

multitool · 15 test methods · surge voltage 3 kV · resistance · inductance · capacitance · motor service · repair · fault detection · maintenance · battery mode · PC software …

THE surge tester – up to 50 kV – plus normative partial discharge – resistance – 4-wire measurement – Windows10® – test protocol – PDF printing – network …

Uncompromising ALL-IN-1 winding test for production · for all standard and special motors · for automotive drives · for coils of all kinds · automation · in-line partial discharge testing – worldwide networking · central data storage …

high-precision test probe – direct surge voltage measurement at the winding – partial discharge – passive / active microwave antenna – up to 6 kV …

modular ALL-IN-1 engine test system · no limits · customer specific · VDE/EN/UL/IEC … · production · automation · global networking · databases · statistics · data import/export · Windows® · complex systems …

encoder and resolver testing/adjustment · encoder signal analysis · encoder power supply: 3 – 30 V · interface: HIPERFACE – EnDat – SSI – BiSS · BEMF measurement · repair · motor service · encoder production · servo motor production …

online monitoring · fault analysis on the running motor · for mains and frequency converters · over 100 measured values · speed · torque · efficiency · unique oscilloscope · data recorder · trend analysis · battery operation · outdoor …

insulation oil testing ⋅ fully automatic ⋅ dielectric strength ⋅ mobile ⋅ portable ⋅ on-site testing ⋅ laboratory testing ⋅ test voltages: 60 kV – 80 kV – 100 kV ⋅ various electrodes ⋅ integrated international test standards …

coil winding machines for electric motors · for repair · for motor production · standard machines · special solutions …

read more   read more   read more   read more   read more   read more   read more   read more   read more   read more  
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
surge testers
winding testers
electric motor testers ALL-IN-1 encoder/resolver testers electric motor testers ALL-IN-1 insulating oil testers winding machines
0–3 kV 0–6 kV
0–12 kV
0–15 kV
0–25 kV
0–30 kV
0–40 kV
0–50 kV
0–6 kV
0–15 kV
0–6 kV 0–6 kV
4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
custom
0–3 kV ˭ 0–6 kV ˭ Vmax like surge test Vmax like surge test 0–1 kV ˭       max. 250 GΩ
custom
Vmax like insulation test Vmax like insulation test Vmax like surge test Vmax like surge test
0–6 kV˜       max. 100 mA 0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
0–6 kV˜       max. 1 A
custom
0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
custom
0–4 kV ˭ 0–6 kV ˭ custom
in case of surge test in case of surge test
in case of high voltage test AC
in case of surge voltage and high voltage
in case of surge test in case of surge test
in case of high voltage test AC
in case of surge voltage and high voltage
according to your requirements
according to your requirements according to your requirements
yes yes yes yes yes
T1, T2, T3, frame T1, T2, T3, frame T1, T2, T3, frame
T1, T2, T3, Y, frame
K1, K2, frame
T1, T2, T3, frame
T1, T2, T3, Y, frame
3, 6, 9, 12, 15, 18, ..., frame
T1, T2, T3 L1, L2, L3, N, PE
made to your specifications
possible possible possible
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via TCP/IP Socket Communication
with PROFIBUS
with PROFINET
with EtherCAT
with DeviceNet
made to your specifications
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via SCPI commands
with PROFIBUS
with PROFINET
with EtherCAT
with CANopen
with CAN Automotive
with DeviceNet
made to your specifications
ACCESS
SQL
ACCESS
SQL
ACCESS
SQL
ORACLE
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
cached in the tester cached in the tester cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester
cached in the tester or network
transfer to PC, PLC, MES, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
yes - via PC-Software yes - via PC-Software yes yes yes yes
yes yes yes
yes yes yes
yes yes yes yes yes
yes yes yes yes
SCHLEICH embedded SCHLEICH embedded Windows 10®-PC in the tester Windows 10®-19"-Industrial PC integrated Windows 10®-19"-Industrial PC integrated Windows 10®-PC in the tester
LCD 120 x 80 touch color LCD 480 x 272 PC monitor of any size PC monitor of any size PC monitor of any size
yes yes yes
on stock on stock on stock order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing