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MotorAnalyzer2 R2

The expert level tester for your motor service.

Compact design and a wide range of applications for troubleshooting in windings that are not live are the distinguishing features of MotorAnalyzer2 R2.

15 elaborate tests and test methods are built in, including surge voltage tests up to 3 kV. Due to its integrated lithium-ion battery, tests can also be performed off-grid without a power connection.

MotorAnalyzer2 R2 is the ultimate ALL-IN-ONE tester for electrical engineering, motor repair, maintenance and servicing.

No other portable tester for this scope of application offers such a wide range of support for fault detection and servicing in motors and generators.

Product consultant

You need a personal product advice?
Please use our direct contact:
+49 2372 901 25 40
Email request

Key-Facts

Unrivalled versatility. A class of its own.

  • universal ALL-IN-ONE tester for
    • asynchronous motors, induction motors
    • generators AC, DC
    • synchronous motors AC, DC
    • servos
    • DC motors
    • brushless DC
    • coiled armatures and fields
    • motor brake coil, clutch coil
    • 1-phase Motors
    • 1-, 3-phase transformers
  • full motor diagnostics in a few minutes
  • testing motors up to 700 V nominal current
  • ideal for
    • fault detection and localization
    • quality assurance
    • inspection of new, defective and repaired windings at incoming and outgoing ports
    • trend analysis
    • predictive maintenance
  • 15 test methods
    • fully automated autotest to check the motor’s “health”
    • surge voltage up to 3 kV, 100 nF surge capacitance incl. peak to peak testing!
    • resistance in 4-wire measurement with temperature compensation
    • insulation resistance up to 6 kV with temperature compensation
    • high voltage DC up to 6 kV
    • polarization index and DAR up to 6 kV
    • inductance (L)
    • RIC-test at squirrel cage rotors (RIC: Rotor Influence Check)
    • impedance (Z)
    • capacitance (C)
    • PE/GB-resistance
    • finding the neutral zone at DC motors
    • rotary field of stator or motor
    • location of turn-to-turn faults with a test probe for stators and armatures
  • 4 test connections for 3 phases and the motor frame
  • built-in multipath automatic switchover with display of the active test method via LEDs
  • tests can also be performed directly at the switch cabinet using connecting cables to the motor several hundred meters long.
  • automatic testing with automatic pass/no pass-statement
  • toggle between standard or expert mode
  • type label information input possible
  • built-in test result memory for thousands of tests
  • test results logs
  • transfer of test results to a PC via USB stick
    • PC: User-friendly test report printout including your company logo on any Windows printer
    • PC: User-friendly test report printout as PDF document, ideal for sending test reports via e-mail
  • Display
    • display size similar to iPhone®
    • color display with easy-to-read graphics
    • partly enlarged images for better readability from a greater distance
    • unambiguous measurement values with easy-to-understand physical units
  • calibration and calibration certificate included
  • off-grid battery operation for up to 8 hours of continuous use
  • sturdy transport case containing all measuring accessories
  • small, lightweight, carry-on size for air trave

Description

The universal tool.

The versatile MotorAnalyzer2 R2 was designed for testing electric motors and windings. It combines 15 different test methods in a single user-friendly and portable device. The combination of test methods, its exceptionally compact design and optional battery mode operation make MotorAnalyzer2 R2 an excellent tool for on-site use – especially in difficult mounting locations.

To check an AC motor, the three winding leads and the motor frame are connected to the tester. For high-precision resistance measurement it is best to use 4-wire measurement. MotorAnalyzer2 R2 automatically starts the surge voltage, resistance, inductance and high-voltage tests one after the other. The internal relay matrix automatically switches the different test methods in sequence to the four measuring points.

In addition to motor testing, MotorAnalyzer2 R2 also assists in adjusting the brush bridge of a DC motor and locating turn-to-turn faults.

MotorAnalyzer2 R2 is mounted in a very compact, sturdy and waterproof transport case. Next to the control panel you can find a storage compartment for all measuring cables and test probes. At on-site measurements the operator always has all necessary equipment at hand quickly.


Technology

Technical specifications overview.

Autotest

  • automatic stator- and motor-tests
  • fully-automatic fault analysis

Surge voltage

  • up to 3,000 V
  • automatic and manual surge voltage tests
  • surge voltage tests specifically designed for stators
  • surge voltage tests specifically designed for fully assembled motors
  • 1, 2 and 3-phase
  • graphical visualization of the surge wave
  • automatic analysis

Resistance

  • 1, 2 and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement
  • ambient temperature compensation

Inductance

  • 1-, 2- and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement

RIC-Test (Rotor Influence Check) – squirrel cage rotor test

  • 3-phase
  • measurement of the angle-dependent asymmetry of the squirrel-cage rotor
  • high-precision 4-wire measurement

Impedance

  • 1-, 2- and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement

High voltage DC

  • 0 – 6,000 V DC
  • manually adjustable
  • programmable (automatic)
  • stage voltage measurement

Polarization index & DAR

  • 0 – 6,000 V DC
  • PI-measurement
  • DAR-measurement
  • automated measurement

Insulation resistance

  • 0 – 6,000 V DC
  • up to 100 GΩ
  • in accordance with VDE 0701

PE/GB-resistance

  • in accordance with VDE 0701

Capacitance

  • Capacitance between the entire coil and the motor frame

Neutral Zone adjustment for DC motors

  • bar chart indicating the deviation from the neutral zone
  • acoustic notification if test results are outside the specified limits

Rotary Field

  • stator – rotary field measurement with a rotary field probe
  • motor – sense of rotation measurement

Turn-to-Turn Faults

  • turn-to-turn fault detection with a test probe
  • bar chart indicating the deviation
  • acoustic notification if test results are outside the specified limits

Power Supply

  • built-in battery
  • wide range of voltages: 90 – 250 V, 47 – 63 Hz
  • key switch for activation

⇒ Find more details under Downloads.


Applications

In the workshop.

SCHLEICH_MotorAnalyzer2_motor inspection
Testing a motor with the fully automated Autotest or directly with single test methods.

 

High-voltage test.

SCHLEICH_MotorAnalyzer2_high-voltage test
High-voltage test of a stator with test probes to find faults to frame and phase-to-phase faults.

 

Inspection of a rotor.

SCHLEICH_MotorAnalyzer2_rotor inspection
Resistance test, moving from bar to bar with 4-wire test probes.

 

Where is the turn-to-turn fault?

SCHLEICH_MotorAnalyzer2_turn-to-turn fault inspection
Turn-to-turn fault detection of a stator with a test probe, moved from slot to slot through the entire stator.

 

Incoming goods inspection.

SCHLEICH_MotorAnalyzer2_incoming goods inspection
A typical example of an application in incoming goods: the autotest shows the defects at a glance


Accessories

PrintCom G2

PC-Software for storing and printing test results
  • storing test results on a PC
  • printing test results

read more

Kelvin Clamps

High-precision resistance measurement even for smallest resistances
  • condition for high-precise resistance measurements
  • solid industrial quality
  • 3 different sizes

read more

Motor Terminal Plugs

Test plugs for contacting motor terminal boards
  • induction motor test plugs
  • motor terminal board plugs
  • quick contact for 6, 9 or 12 bolts
  • for different motor terminal board sizes
  • with replaceable wear plate
  • without or with 2 motor housing contacts
  • the HIGHLIGHT >> with 4-wire technology

read more

Safety Barriers

For securing the testing area
  • mobile workplace protection
  • with integrated emergency stop, warning lights
  • built-in 2-hand start

read more

For further information please do not hesitate to contact our technical sales under:


print preview

Product comparison

 
 
 
 
type of tester
surge test
resistance
PE/GB
insulation
Polarization Index
high voltage AC
high voltage DC
partial discharge
function AC 1-phase
function AC 3-phase
sense of rotation
test terminals
test cover
automation
database
test plans
test results
communication
test report print-out
label print-out
scanner port
password protection
user management
operating system
display
battery mode
delivery
 
 
 
Abbildung MotorAnalyzer1 MotorAnalyzer1
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Abbildung MotorAnalyzer1 Abbildung MotorAnalyzer2 <em>R2</em> Abbildung MTC2 Abbildung MTC3 Abbildung VoltageAnalyzer Abbildung GLP3-M Abbildung EncoderAnalyzer Abbildung Dynamic-MotorAnalyzer Abbildung Verbackanlagen Abbildung Strom-UV Imprägnieranlagen Abbildung PortaTest Abbildung Wickelautomaten
MotorAnalyzer1
 
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GLP3-M
 
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Winding Machines
 

Motor Service · Repairs · Troubleshooting · Maintenance · Servicing · Battery operation · PC-Software …

Multitool · 15 Test Methods · Surge Voltage 3 kV · Resistance · Inductance · Capacitance · Motor Service · Repairs · Fault Detection · Maintenance · Battery Mode · PC-Software …

THE surge tester – up to 50 kV – plus normative partial discharge – resistance – 4-wire measurement – Windows10® – test protocol – PDF printing – network …

Uncompromising ALL-IN-1 winding test for production · for all standard and special motors · for automotive drives · for coils of all kinds · automation · in-line partial discharge testing – worldwide networking · central data storage …

High-precision test probe – direct surge voltage measurement at the winding – partial discharge – passive / active microwave antenna – up to 6 kV …

Modular ALL-IN-1 engine test system · no limits · customer specific · VDE/EN/UL/IEC … · Production · Automation · Global networking · Databases · Statistics · Data import/export · Windows® · Complex systems …

Encoder and resolver testing/adjustment · Encoder signal analysis · Encoder power supply: 3 – 30 V · Interface: HIPERFACE – EnDat – SSI – BiSS · BEMF measurement · repair · motor service · Encoder production · servo motor production …

Online monitoring · Fault analysis on the running motor · for mains and frequency converters · over 100 measured values · speed · torque · efficiency · unique oscilloscope · data recorder · trend analysis · battery operation · outdoor …

Bandable enamelled wire electrically heated · ≤ 2.500 A · ≤ 1.000 V · online temperature monitoring · ≤ 250 A/mm² · voltage, current or temperature controlled · earth fault detector <10 μs off time · Compatible with tests …

Heating with current · curing with UV light · ≤ 2500 A – ≤ 1.000 V · online temperature monitoring · ≤ 250 A/mm² · voltage, current or temperature controlled · can be combined with tests …

Insulation oil testing ⋅ fully automatic ⋅ dielectric strength ⋅ mobile ⋅ portable ⋅ on-site testing ⋅ laboratory testing ⋅ test voltages: 60 kV – 80 kV – 100 kV ⋅ various electrodes ⋅ integrated international test standards …

Coil winding machines for electric motors · for repair · for motor production · standard machines · special solutions …

read more   read more   read more   read more   read more   read more   read more   read more   read more   read more   read more   read more  
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
surge testers
winding testers
electric motor testers ALL-IN-1 encoder/resolver testers electric motor testers ALL-IN-1 thermal-bonding machines current-UV impregnation machines insulating oil testers winding machines
0–3 kV 0–6 kV
0–12 kV
0–15 kV
0–25 kV
0–30 kV
0–40 kV
0–50 kV
0–6 kV
0–15 kV
0–6 kV 0–6 kV
4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
custom
0–3 kV ˭ 0–6 kV ˭ Vmax like surge test Vmax like surge test 0–1 kV ˭       max. 250 GΩ
custom
Vmax like surge test Vmax like surge test
0–6 kV˜       max. 100 mA 0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
0–6 kV˜       max. 1 A
custom
0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
custom
0–4 kV ˭ 0–6 kV ˭ custom
in case of surge test in case of surge test
in case of High Voltage Test AC
in case of Surge Voltage and High Voltage
in case of surge test in case of surge test
in case of High Voltage Test AC
in case of Surge Voltage and High Voltage
according to your requirements
according to your requirements according to your requirements
yes yes yes yes yes
T1, T2, T3, Frame T1, T2, T3, Frame T1, T2, T3, Frame
T1, T2, T3, Y, Frame
K1, K2, Frame
T1, T2, T3, Frame
T1, T2, T3, Y, Frame
3, 6, 9, 12, 15, 18, ..., Frame
T1, T2, T3 L1, L2, L3, N, PE
made to your specifications
yes yes yes
yes
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
yes
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via TCP/IP Socket Communication
with PROFIBUS
with PROFINET
with EtherCAT
with DeviceNet
made to your specifications
yes
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via SCPI commands
with PROFIBUS
with PROFINET
with EtherCAT
with CANopen
with CAN Automotive
with DeviceNet
made to your specifications
ACCESS
SQL
ACCESS
SQL
ACCESS
SQL
ORACLE
stored in the tester
stored in the tester and network
Import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
Import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
Import from PC, PLC, MES, ...
cached in the tester cached in the tester cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester
cached in the tester or network
transfer to PC, PLC, MES, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
yes yes yes yes
yes yes yes
yes yes yes
yes yes yes yes yes
yes yes yes yes
SCHLEICH embedded SCHLEICH embedded Windows 10®-PC in the Tester Windows 10®-19"-Industrial PC integrated Windows 10®-19"-Industrial PC integrated Windows 10®-PC in the Tester
LCD 120 x 80 touch color LCD 480 x 272 PC Monitor of any size PC Monitor of any size PC Monitor of any size
yes yes yes
on stock on stock on stock made to order made to order made to order made to order made to order made to order made to order made to order made to order