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Winding Machines

Coil winding machines for electric motors

Automatic winding machines are used both in electric motor repairs and in serial manufacturing, for example in the production of large motors. SCHLEICH offers an extensive range of PC-controlled automatic coil winding machines for different motor sizes.

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Key-Facts

Robust. Durable. Flexible.

  • for repairing electric motors
  • for series production
  • for large electric motors
  • single-spindle winders and dual-spindle winders
  • flyer winders
  • PC-controlled
  • customer-specific special winders

Description

More than 45 years experience and know how in each machine.

SCHLEICH’s success story  started with the automatic winding of coils for electromotors. These machines have been manufactured by us for more than 45 years. Throughout the world, more than 1000 machines are currently in operation.

For many years , we are the market leader for this type of winding machines. We were able to reach this position due to perfect know-how, innovative ideas and a consequent integration of the latest electronic components like e.g. PCs into these machines. The graphic user surface allows even inexperienced PC users a user-friendly and fast working with the machines. Our integrated motor database allows to store all winding data (like dimensions of the coil, number of turns, diameter of wire, r.p.m., etc.). Motors that are stored can be found and loaded very quickly. The machine automatically adapts to the new winding electrically and mechanically.

Our winding machines offer a considerably reduced workload in the repair sector and in series production. The product range of our winding machines is very comprehensive and versatile. The application range starts with motors size 56 and ends with motors size 450. We even deliver machines  for the generator production for wind turbines.

The operator may choose from numerous standard- and special formers for different windings and coils. First the winding formers are installed in the machine, afterwards the distance between them is automatically adjusted.  With this, all mechanical preparation for the coil winding is finished. The following, automatically- running winding process produces perfect coils with a mimimized number of intersections, which may be easily installed in a motor.


Technology

Advantages at a glance.

Coil diameter

  • 50 – 2,000 mm

Wire diameter

  • from 1 x 0.07 mm to 100 x 1.5 mm

Wire monitoring

  • from 4x to 48x as standard, freely extendable

Winding speed

  • Stepless regulation, 10 – 1,000 turns

Torque

  • up to 4,500 Nm

Applications

Models.

 

WM2000 Table winder

SCHLEICH_WM2000 table winder

 

WM2000 Table winder large

SCHLEICH_WM2000 table winder large

WM2000 Installation

WM3000 Single spindle machine

SCHLEICH_WM3000 single spindle machine

WM3002 Single spindle machine

SCHLEICH_WM3002 single spindle machine

WM5000 e.g. for railway coils

Coil-off shelf

SCHLEICH_coil-off shelf

For further information please do not hesitate to contact our technical sales under:


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Product comparison

 
 
 
 
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motor Service · repairs · troubleshooting · maintenance · servicing · battery operation · PC software …

multitool · 15 test methods · surge voltage 3 kV · resistance · inductance · capacitance · motor service · repair · fault detection · maintenance · battery mode · PC software …

THE surge tester – up to 50 kV – plus normative partial discharge – resistance – 4-wire measurement – Windows10® – test protocol – PDF printing – network …

Uncompromising ALL-IN-1 winding test for production · for all standard and special motors · for automotive drives · for coils of all kinds · automation · in-line partial discharge testing – worldwide networking · central data storage …

high-precision test probe – direct surge voltage measurement at the winding – partial discharge – passive / active microwave antenna – up to 6 kV …

modular ALL-IN-1 engine test system · no limits · customer specific · VDE/EN/UL/IEC … · production · automation · global networking · databases · statistics · data import/export · Windows® · complex systems …

encoder and resolver testing/adjustment · encoder signal analysis · encoder power supply: 3 – 30 V · interface: HIPERFACE – EnDat – SSI – BiSS · BEMF measurement · repair · motor service · encoder production · servo motor production …

online monitoring · fault analysis on the running motor · for mains and frequency converters · over 100 measured values · speed · torque · efficiency · unique oscilloscope · data recorder · trend analysis · battery operation · outdoor …

insulation oil testing ⋅ fully automatic ⋅ dielectric strength ⋅ mobile ⋅ portable ⋅ on-site testing ⋅ laboratory testing ⋅ test voltages: 60 kV – 80 kV – 100 kV ⋅ various electrodes ⋅ integrated international test standards …

coil winding machines for electric motors · for repair · for motor production · standard machines · special solutions …

read more   read more   read more   read more   read more   read more   read more   read more   read more   read more  
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
surge testers
winding testers
electric motor testers ALL-IN-1 encoder/resolver testers electric motor testers ALL-IN-1 insulating oil testers winding machines
0–3 kV 0–6 kV
0–12 kV
0–15 kV
0–25 kV
0–30 kV
0–40 kV
0–50 kV
0–6 kV
0–15 kV
0–6 kV 0–6 kV
4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
custom
0–3 kV ˭ 0–6 kV ˭ Vmax like surge test Vmax like surge test 0–1 kV ˭       max. 250 GΩ
custom
Vmax like insulation test Vmax like insulation test Vmax like surge test Vmax like surge test
0–6 kV˜       max. 100 mA 0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
0–6 kV˜       max. 1 A
custom
0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
custom
0–4 kV ˭ 0–6 kV ˭ custom
in case of surge test in case of surge test
in case of high voltage test AC
in case of surge voltage and high voltage
in case of surge test in case of surge test
in case of high voltage test AC
in case of surge voltage and high voltage
according to your requirements
according to your requirements according to your requirements
yes yes yes yes yes
T1, T2, T3, frame T1, T2, T3, frame T1, T2, T3, frame
T1, T2, T3, Y, frame
K1, K2, frame
T1, T2, T3, frame
T1, T2, T3, Y, frame
3, 6, 9, 12, 15, 18, ..., frame
T1, T2, T3 L1, L2, L3, N, PE
made to your specifications
possible possible possible
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via TCP/IP Socket Communication
with PROFIBUS
with PROFINET
with EtherCAT
with DeviceNet
made to your specifications
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via SCPI commands
with PROFIBUS
with PROFINET
with EtherCAT
with CANopen
with CAN Automotive
with DeviceNet
made to your specifications
ACCESS
SQL
ACCESS
SQL
ACCESS
SQL
ORACLE
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
cached in the tester cached in the tester cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester
cached in the tester or network
transfer to PC, PLC, MES, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
yes - via PC-Software yes - via PC-Software yes yes yes yes
yes yes yes
yes yes yes
yes yes yes yes yes
yes yes yes yes
SCHLEICH embedded SCHLEICH embedded Windows 10®-PC in the tester Windows 10®-19"-Industrial PC integrated Windows 10®-19"-Industrial PC integrated Windows 10®-PC in the tester
LCD 120 x 80 touch color LCD 480 x 272 PC monitor of any size PC monitor of any size PC monitor of any size
yes yes yes
on stock on stock on stock order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing
 
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