Winding Machines
Coil winding machines for electric motors
Automatic winding machines are used both in electric motor repairs and in serial manufacturing, for example in the production of large motors. SCHLEICH offers an extensive range of PC-controlled automatic coil winding machines for different motor sizes.
Product consultant
Key-Facts
Robust. Durable. Flexible.
- for repairing electric motors
- for series production
- for large electric motors
- flyer winders
- PC-controlled
Description
More than 45 years experience and know how in each machine.
SCHLEICH’s success story started with the automatic winding of coils for electromotors. These machines have been manufactured by us for more than 45 years. Throughout the world, more than 1000 machines are currently in operation.
For many years , we are the market leader for this type of winding machines. We were able to reach this position due to perfect know-how, innovative ideas and a consequent integration of the latest electronic components like e.g. PCs into these machines. The graphic user surface allows even inexperienced PC users a user-friendly and fast working with the machines. Our integrated motor database allows to store all winding data (like dimensions of the coil, number of turns, diameter of wire, r.p.m., etc.). Motors that are stored can be found and loaded very quickly. The machine automatically adapts to the new winding electrically and mechanically.
Our winding machines offer a considerably reduced workload in the repair sector and in series production. The product range of our winding machines is very comprehensive and versatile. The application range starts with motors size 56 and ends with motors size 450. We even deliver machines for the generator production for wind turbines.
The operator may choose from numerous standard- and special formers for different windings and coils. First the winding formers are installed in the machine, afterwards the distance between them is automatically adjusted. With this, all mechanical preparation for the coil winding is finished. The following, automatically- running winding process produces perfect coils with a mimimized number of intersections, which may be easily installed in a motor.
Technology
Advantages at a glance.
Coil diameter
- 50 – 2,000 mm
Wire diameter
- from 1 x 0.07 mm to 100 x 1.5 mm
Wire monitoring
- from 4x to 48x as standard, freely extendable
Winding speed
- Stepless regulation, 10 – 1,000 turns
Torque
- up to 4,500 Nm
Applications
Models.
WM2000 Table winder
WM2000 Table winder large
WM2000 Installation
WM3000 Single spindle machine
WM3002 Single spindle machine
WM5000 e.g. for railway coils
Coil-off shelf
For further information please do not hesitate to contact our technical sales under:
- +49 2372 901 25 40
- Email request
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Product comparison
| type of tester |
| surge test |
| resistance |
| Induktivitäts-Kapazitätsprüfung |
| PE/GB |
| insulation |
| polarization index |
| high voltage AC |
| high voltage DC |
| partial discharge |
| function AC 1-phase |
| function AC 3-phase |
| sense of rotation |
| test terminals |
| test cover |
| automation |
| database |
| test plans |
| test results |
| communication |
| test report print-out |
| label print-out |
| scanner port |
| password protection |
| user management |
| operating system |
| display |
| battery mode |
| delivery |
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| MTC2 R7 | MotorAnalyzer1 | MotorAnalyzer2 R2 | MTC2 | MTC3 | VoltageAnalyzer | GLP3-M | EncoderAnalyzer | Dynamic MotorAnalyzer | PortaTest | Winding Machines |
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THE surge tester · normative partial discharge · resistance · 4 wire measurement · Windows 10|11® · test report · PDF printing · network … |
motor Service · repairs · troubleshooting · maintenance · servicing · battery operation · PC software … |
multitool · 15 test methods · surge voltage 3 kV · resistance · inductance · capacitance · motor service · repair · fault detection · maintenance · battery mode · PC software … |
THE surge tester – up to 50 kV – plus normative partial discharge – resistance – 4-wire measurement – Windows10® – test protocol – PDF printing – network … |
Uncompromising ALL-IN-1 winding test for production · for all standard and special motors · for automotive drives · for coils of all kinds · automation · in-line partial discharge testing – worldwide networking · central data storage … |
high-precision test probe – direct surge voltage measurement at the winding – partial discharge – passive / active microwave antenna – up to 6 kV … |
modular ALL-IN-1 engine test system · no limits · customer specific · VDE/EN/UL/IEC … · production · automation · global networking · databases · statistics · data import/export · Windows® · complex systems … |
encoder and resolver testing/adjustment · encoder signal analysis · encoder power supply: 3 – 30 V · interface: HIPERFACE – EnDat – SSI – BiSS · BEMF measurement · repair · motor service · encoder production · servo motor production … |
online monitoring · fault analysis on the running motor · for mains and frequency converters · over 100 measured values · speed · torque · efficiency · unique oscilloscope · data recorder · trend analysis · battery operation · outdoor … |
insulation oil testing ⋅ fully automatic ⋅ dielectric strength ⋅ mobile ⋅ portable ⋅ on-site testing ⋅ laboratory testing ⋅ test voltages: 60 kV – 80 kV – 100 kV ⋅ various electrodes ⋅ integrated international test standards … |
coil winding machines for electric motors · for repair · for motor production · standard machines · special solutions … |
| read more | read more | read more | read more | read more | read more | read more | read more | read more | read more | read more |
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surge testers winding testers |
winding testers motor & winding testers ALL-IN-1 |
surge testers winding testers motor & winding testers ALL-IN-1 |
surge testers winding testers |
surge testers winding testers |
— | electric motor testers ALL-IN-1 | encoder/resolver testers | electric motor testers ALL-IN-1 | insulating oil testers | winding machines |
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0–6 kV 0–12 kV 0–15 kV |
— | 0–3 kV |
0–6 kV 0–12 kV 0–15 kV 0–25 kV 0–30 kV 0–40 kV 0–50 kV |
0–6 kV 0–15 kV |
0–6 kV | 0–6 kV | — | — | — | — |
| 4-wire measurement | 4-wire measurement | 4-wire measurement | 4-wire measurement | 4-wire measurement | — | 4-wire measurement | — | — | — | — |
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nein ja |
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1–10 A˜ 6/12 Veff 1–30 A˜ 6/12 Veff |
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1–10 A˜ 6/12 Veff 1–30 A˜ 6/12 Veff custom |
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| Vmax like surge test | 0–3 kV ˭ | 0–6 kV ˭ | Vmax like surge test | Vmax like surge test | — |
0–1 kV ˭ max. 250 GΩ custom |
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| Vmax like surge test | Vmax like insulation test | Vmax like insulation test | Vmax like surge test | Vmax like surge test | — | — | — | — | — | — |
| 0–6 kV˜ max. 100 mA | — | — | 0–6 kV˜ max. 100 mA |
0–3 kV˜ max. 100 mA 0–6 kV˜ max. 100 mA 0–6 kV˜ max. 200 mA 0–6 kV˜ max. 1 A custom |
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0–3 kV˜ max. 100 mA 0–6 kV˜ max. 100 mA 0–6 kV˜ max. 200 mA custom |
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| 0–4 kV ˭ | 0–6 kV ˭ | — | custom | — | — | — | — | |||
| in case of surge test | — | — | in case of surge test |
in case of surge test in case of high voltage test AC in case of surge voltage and high voltage |
in case of surge test |
in case of surge test in case of high voltage test AC in case of surge voltage and high voltage |
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| — | — | — | — | — | — | according to your requirements | — | — | — | — |
| — | — | — | — | — | — | according to your requirements | — | according to your requirements | — | — |
| yes | yes | yes | yes | yes | — | yes | — | — | — | — |
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T1, T2, T3, frame T1, T2, T3, Y, frame K1, K2, frame |
T1, T2, T3, frame | T1, T2, T3, frame |
T1, T2, T3, frame T1, T2, T3, Y, frame K1, K2, frame |
T1, T2, T3, frame T1, T2, T3, Y, frame 3, 6, 9, 12, 15, 18, ..., frame |
T1, T2, T3 |
L1, L2, L3, N, PE made to your specifications |
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| possible | — | — | possible | possible | — | possible | — | — | — | — |
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with digital I/O with RS232 via SCHLEICH communication protocol with LAN via SCHLEICH communication protocol |
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with digital I/O with RS232 via SCHLEICH communication protocol with LAN via SCHLEICH communication protocol |
with digital I/O with RS232 via SCHLEICH communication protocol with LAN via SCHLEICH communication protocol with LAN via TCP/IP Socket Communication with PROFIBUS with PROFINET with EtherCAT with DeviceNet made to your specifications |
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with digital I/O with RS232 via SCHLEICH communication protocol with LAN via SCHLEICH communication protocol with LAN via SCPI commands with PROFIBUS with PROFINET with EtherCAT with CANopen with CAN Automotive with DeviceNet made to your specifications |
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ACCESS SQL |
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ACCESS SQL |
ACCESS SQL |
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ACCESS SQL ORACLE |
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stored in the tester stored in the tester and network import from PC, PLC, MES, ... |
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stored in the tester stored in the tester and network import from PC, PLC, MES, ... |
stored in the tester stored in the tester and network import from PC, PLC, MES, ... |
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stored in the tester stored in the tester and network import from PC, PLC, MES, ... |
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cached in the tester or network transfer to PC, PLC, MES, ... |
cached in the tester | cached in the tester |
cached in the tester or network transfer to PC, PLC, MES, ... |
cached in the tester or network transfer to PC, PLC, MES, ... |
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cached in the tester cached in the tester or network transfer to PC, PLC, MES, ... |
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with ERP, MES, PLC, CAQ, ... via LAN, WWW, OPC, ... |
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with ERP, MES, PLC, CAQ, ... via LAN, WWW, OPC, ... |
with ERP, MES, PLC, CAQ, ... via LAN, WWW, OPC, ... |
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with ERP, MES, PLC, CAQ, ... via LAN, WWW, OPC, ... |
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| yes | yes - via PC-Software | yes - via PC-Software | yes | yes | — | yes | — | yes | — | — |
| yes | — | — | yes | yes | — | yes | — | — | — | — |
| yes | — | — | yes | yes | — | yes | — | — | — | — |
| yes | — | yes | yes | yes | — | yes | — | yes | — | — |
| yes | — | — | yes | yes | — | yes | — | yes | — | — |
| Windows 10 11®-PC in the tester | SCHLEICH embedded | SCHLEICH embedded | Windows 10®-PC in the tester | Windows 10®-19"-Industrial PC integrated | — | Windows 10®-19"-Industrial PC integrated | — | Windows 10®-PC in the tester | — | — |
| PC monitor of any size | LCD 120 x 80 | touch color LCD 480 x 272 | PC monitor of any size | PC monitor of any size | — | PC monitor of any size | — | — | — | — |
| — | yes | yes | — | — | — | — | — | yes | — | — |
| on stock | on stock | on stock | on stock | order-related manufacturing | order-related manufacturing | order-related manufacturing | order-related manufacturing | order-related manufacturing | order-related manufacturing | order-related manufacturing |
SCHLEICH is a leading manufacturer of electrical safety, functional, winding and electric motor testing technology.
SCHLEICH is a world-renowned company that focuses on the development of innovative products in the field of testing technology for electrical products of all kinds.
From A to Z - everywhere SCHLEICH testing technology is in use worldwide. Our customers come from over 50 countries and regions. Everything is developed and produced in Germany.
Quality work - Made in Germany.
2022 - SCHLEICH is awarded for the fifth time as TOP100-Innovator
2016 - SCHLEICH released the first VoltageAnalyzer for measuring the real voltage directly at the winding terminals
2012 - SCHLEICH is awarded as TOP100-Innovator for the first time
2005 - SCHLEICH released the first stator tester with partial discharge test
1995 - SCHLEICH integrates touch-displays into testing devices as a world leader
1990 - SCHLEICH released the first safety and function tester with fully automatic integrated test terminal changeover
1987 - SCHLEICH released the first surge tester with PC-control under DOS and fully automatic integrated test terminal changeover
1985 - SCHLEICH released the first MotorAnalyzer
1982 - SCHLEICH focuses fully on electrical test engineering of electrical products
1952 - SCHLEICH is founded as a motor repair shop
Pioneering spirit, competence, curiosity, brand new technologies and innovations. This is what the 145-strong SCHLEICH team stands for - led by Martin & Jan-Philipp Lahrmann. Father & son. Your guarantors for long-term partnership.
