• +49 2372 901 25 40
    • German
    • English

MotorAnalyzer1

The entry-level device for your motor service

Compact design and a wide range of applications for troubleshooting in windings that are not live are the distinguishing features of this tester.

Ten reliable tests and test methods are built in. Due to its integrated rechargeable battery, tests can also be performed off-grid, without a power connection. It is a versatile tool for electrical engineering, motor repair, maintenance and servicing.

Product consultant

You need a personal product advice?
Please use our direct contact:
+49 2372 901 25 40
Email request

Key-Facts

10 test methods in 1 device

  • Universal stator-, armature-, motor- and transformer-tester
  • 10 test methods
    • autotest
    • surge voltage
    • resistance
    • high voltage DC
    • polarization index
    • insulation resistance
    • PE/GB-resistance
    • “neutral zone”-adjustment for DC motors
    • rotary field on stator or motor
    • winding fault location with a test probe for stator and armature
  • rotating switch for quick test method selection
  • automatic switchover between the three motor connection cables
  • built-in test result log
  • data transfer to PC via RS-232 or USB interface
  • easy-to-read large-screen graphics display
  • off-grid battery operation with battery status indicator
  • lightweight
  • Windows®-software for importing test results and printing test reports

Description

The versatile instrument.

Our MotorAnalyzer1 is a universal tester for electric motors and winding goods. It unites ten different test methods in one user-friendly and portable device. The combination of test methods, its ultra-compact design and the battery powered operation make the MotorAnalyzer1 the perfect tool for on-site use – particularly in difficult mounting locations.

To test an electric motor, the three winding leads and the motor housing are wired to the tester. The surge voltage and resistance tests are set in motion automatically. Subsequently, the motor is submitted to a high-voltage test in order to assess the quality of the motor in a fast and accurate manner.

MotorAnalyzer1 was designed for both in-house and on-site use. Off-grid battery mode lets you test electric motors (e.g. on a crane) accurately even in complex mounting locations. With MotorAnalyzer1 the user will have the ability to make a definitive GO/NOGO-assessment using all built-in test methods and advanced software diagnostics with superior visual support on-screen.


Technology

Technical specifications overview.

Power supply

  • built-in battery
  • external charger

Autotest

  • automatic stator-, motor- and winding testing
  • automated fault detection

Surge voltage

  • automatic and manual surge voltage tests
  • 1-, 2- and 3-phase
  • Visual representation of the surge wave
  • automated analysis

Resistance

  • 1-, 2- and 3-phase
  • Imbalance analysis
  • precision 4-wire measurement
  • Temperature compensation

Insulation resistance

  • 0 – 4.000 V
  • up to 100 GΩ
  • manually adjustable
  • auto-programmable
  • in accordance with VDE 0701

Polarization index

  • 0 – 4.000 V
  • PI-measurement
  • DAR-measurement
  • automated measurement cycle

High voltage DC

  • 0 – 4.000 V
  • manually adjustable
  • auto-programmable
  • Voltage measurement in stages

PE/GB-resistance

  • in accordance with VDE 0701

“Neutral zone” in DC motors

  • visual indication of the deviation of the ideal brush adjustment via a bar graph
  • acoustic indication of the deviation of the ideal brush adjustment via acoustic signal

Rotary field

  • stator-rotary field measurement
  • motor-rotary field measurement

Winding fault location

  • winding fault location with a test probe
  • visual indication of the winding fault location via a bar graph
  • acoustic indication of the winding fault location via acoustic signal

 

⇒ Find more details under Downloads.


Applications

Motor inspection in the workshop.

A useful test method is the autotest. It shows an overview of all test results in a single fully automatic test run.

SCHLEICH_MotorAnalyzer1_Autotest

Testing of a motor and transfer of test results to a PC.

SCHELICH_MotorAnalyzer1_Eingangsprüfung

Alltest data is saved on the PC and subsequently printed.

 

Finding the turn-to-turn fault

SCHLEICH_MotorAnalyzer1_Windungsschluss
Fault detection of a turn-to-turn fault.

The probe is used to test each slot.
If a turn-to-turn fault is present, a deviation has to be traceable in two slots, since the coil with a turn-to-turn fault leads through two slots.

SCHLEICH_MotorAnalyzer1_Windungsschlussanker
Turn-to-turn fault testing at a rotor

 

Resistance test at a rotor

SCHLEICH_MotorAnalyzer1_Widerstand
Resistance test using two four-wire measurement probes.

Both test probes, each housing two measuring contacts, are pressed against two bars of the rotor. As the test probes are moved from bar to bar, each respective resistance measurement is detected.

 

High-voltage test DC.

SCHLEICH_MotorAnalyzer1_Hochspannung
High-voltage test at a motor between winding and frame or between single windings or to a temperature sensor.

 

Adjustment of the „neutral zone″.

SCHLEICH_MotorAnalyzer1_Neutralezone
“Neutral zone”-adjustment of a DC motor.

The brush bridge is rotated until the neutral zone is detected precisely. The MotorAnalyzer automatically displays the directional deviation indicating in which direction the operator must turn the carbon brush.


Accessories

PrintCom 7

PC-Software for storing and printing test results
  • transfer test results to a PC
  • storing the test results in EXCEL file
  • printing test results

read more

Kelvin Clamps

High-precision resistance measurement even for smallest resistances
  • condition for high-precise resistance measurements
  • solid industrial quality
  • 3 different sizes

read more

Motor Terminal Plugs

Test plugs for contacting motor terminal boards
  • induction motor test plugs
  • motor terminal board plugs
  • quick contact for 6, 9 or 12 bolts
  • for different motor terminal board sizes
  • with replaceable wear plate
  • without or with 2 motor housing contacts
  • the HIGHLIGHT >> with 4-wire technology

read more

Safety Barriers

For securing the testing area
  • mobile workplace protection
  • with integrated emergency stop, warning lights
  • built-in 2-hand start

read more

For further information please do not hesitate to contact our technical sales under:


print preview

Product comparison

 
 
 
 
type of tester
surge test
resistance
PE/GB
insulation
polarization index
high voltage AC
high voltage DC
partial discharge
function AC 1-phase
function AC 3-phase
sense of rotation
test terminals
test cover
automation
database
test plans
test results
communication
test report print-out
label print-out
scanner port
password protection
user management
operating system
display
battery mode
delivery
 
 
 
Abbildung MotorAnalyzer1 MotorAnalyzer1
read more  
Abbildung MotorAnalyzer2 <em>R2</em> MotorAnalyzer2 R2
read more  
Abbildung VoltageAnalyzer VoltageAnalyzer
read more  
Abbildung EncoderAnalyzer EncoderAnalyzer
read more  
Abbildung Dynamic MotorAnalyzer Dynamic MotorAnalyzer
read more  
Abbildung PortaTest PortaTest
read more  
Abbildung Wickelautomaten Winding Machines
read more  
Abbildung MotorAnalyzer1 Abbildung MotorAnalyzer2 <em>R2</em> Abbildung MTC2 Abbildung MTC3 Abbildung VoltageAnalyzer Abbildung GLP3-M Abbildung EncoderAnalyzer Abbildung Dynamic MotorAnalyzer Abbildung PortaTest Abbildung Wickelautomaten
MotorAnalyzer1
 
MotorAnalyzer2 R2
 
MTC2
 
MTC3
 
VoltageAnalyzer
 
GLP3-M
 
EncoderAnalyzer
 
Dynamic MotorAnalyzer
 
PortaTest
 
Winding Machines
 

motor Service · repairs · troubleshooting · maintenance · servicing · battery operation · PC software …

multitool · 15 test methods · surge voltage 3 kV · resistance · inductance · capacitance · motor service · repair · fault detection · maintenance · battery mode · PC software …

THE surge tester – up to 50 kV – plus normative partial discharge – resistance – 4-wire measurement – Windows10® – test protocol – PDF printing – network …

Uncompromising ALL-IN-1 winding test for production · for all standard and special motors · for automotive drives · for coils of all kinds · automation · in-line partial discharge testing – worldwide networking · central data storage …

high-precision test probe – direct surge voltage measurement at the winding – partial discharge – passive / active microwave antenna – up to 6 kV …

modular ALL-IN-1 engine test system · no limits · customer specific · VDE/EN/UL/IEC … · production · automation · global networking · databases · statistics · data import/export · Windows® · complex systems …

encoder and resolver testing/adjustment · encoder signal analysis · encoder power supply: 3 – 30 V · interface: HIPERFACE – EnDat – SSI – BiSS · BEMF measurement · repair · motor service · encoder production · servo motor production …

online monitoring · fault analysis on the running motor · for mains and frequency converters · over 100 measured values · speed · torque · efficiency · unique oscilloscope · data recorder · trend analysis · battery operation · outdoor …

insulation oil testing ⋅ fully automatic ⋅ dielectric strength ⋅ mobile ⋅ portable ⋅ on-site testing ⋅ laboratory testing ⋅ test voltages: 60 kV – 80 kV – 100 kV ⋅ various electrodes ⋅ integrated international test standards …

coil winding machines for electric motors · for repair · for motor production · standard machines · special solutions …

read more   read more   read more   read more   read more   read more   read more   read more   read more   read more  
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
surge testers
winding testers
electric motor testers ALL-IN-1 encoder/resolver testers electric motor testers ALL-IN-1 insulating oil testers winding machines
0–3 kV 0–6 kV
0–12 kV
0–15 kV
0–25 kV
0–30 kV
0–40 kV
0–50 kV
0–6 kV
0–15 kV
0–6 kV 0–6 kV
4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
custom
0–3 kV ˭ 0–6 kV ˭ Vmax like surge test Vmax like surge test 0–1 kV ˭       max. 250 GΩ
custom
Vmax like insulation test Vmax like insulation test Vmax like surge test Vmax like surge test
0–6 kV˜       max. 100 mA 0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
0–6 kV˜       max. 1 A
custom
0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
custom
0–4 kV ˭ 0–6 kV ˭ custom
in case of surge test in case of surge test
in case of high voltage test AC
in case of surge voltage and high voltage
in case of surge test in case of surge test
in case of high voltage test AC
in case of surge voltage and high voltage
according to your requirements
according to your requirements according to your requirements
yes yes yes yes yes
T1, T2, T3, frame T1, T2, T3, frame T1, T2, T3, frame
T1, T2, T3, Y, frame
K1, K2, frame
T1, T2, T3, frame
T1, T2, T3, Y, frame
3, 6, 9, 12, 15, 18, ..., frame
T1, T2, T3 L1, L2, L3, N, PE
made to your specifications
possible possible possible
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via TCP/IP Socket Communication
with PROFIBUS
with PROFINET
with EtherCAT
with DeviceNet
made to your specifications
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via SCPI commands
with PROFIBUS
with PROFINET
with EtherCAT
with CANopen
with CAN Automotive
with DeviceNet
made to your specifications
ACCESS
SQL
ACCESS
SQL
ACCESS
SQL
ORACLE
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
import from PC, PLC, MES, ...
cached in the tester cached in the tester cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester
cached in the tester or network
transfer to PC, PLC, MES, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
yes - via PC-Software yes - via PC-Software yes yes yes yes
yes yes yes
yes yes yes
yes yes yes yes yes
yes yes yes yes
SCHLEICH embedded SCHLEICH embedded Windows 10®-PC in the tester Windows 10®-19"-Industrial PC integrated Windows 10®-19"-Industrial PC integrated Windows 10®-PC in the tester
LCD 120 x 80 touch color LCD 480 x 272 PC monitor of any size PC monitor of any size PC monitor of any size
yes yes yes
on stock on stock on stock order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing order-related manufacturing