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GLP3-M

Electric motor testing

Motor inspection in production, EOL

Product consultant

You need a personal product advice?
Please use our direct contact:
+49 2372 901 25 40
Email request

Key-Facts

Unlimited test technology in perfection.

  • Ideal for complex motor idle – and load test benches
  • Inspection of attachments – encoders, brakes, temperature probes …
  • Test benches for e-mobility
  • Test benches for pumps, servo- and  linear drives
  • All kinds of safety tests
  • Functional tests one- and three phase up to 1,000 A
  • Measurement of physical units: Pressure, temperature, leakage
  • Visual inspection systems
  • Up to 500 programmable test connections
  • Multi stations with up to 50 test stations
  • Fast, precise measurements with latest DSP-technology (digital signal processor)
  • Freely-programmable in- and outputs
  • Integrated industrial PC with Windows 7® or Windows 10®
  • Central database for millions of test sequences and test results – SQL-server
  • Extensive statistical analyses – Trending, Gaussian distribution, FPY…
  • Traceability for all test object´s components
  • User administration
  • Configurable test report printout
  • Freely configurable label print for thermal transfer printers
  • Several label printers addressable
  • Reading of any 1D- and 2D-barcodes
  • Remote control: RS232, SPS, PROFIBUS, PROFINET, CAN, DeviceNet, Ethernet, EtherCat, USB …
  • Communication with the tester: RS232, PROFIBUS, PROFINET, CAN, Ethernet, EtherCat, USB, analog, PWM …
  • Full network connectivity
  • Data exchange with ERP- and CAQ-systems
  • Connection to MES-systems
  • Ideal OEM-conditions for easy integration in automatic lines
  • Remote maintentance and remote calibration possible

Description

Test technology 4.0

The GLP3-Windows®-testers are our premium testers to test a variety of different complex products. They are preferably used to test all kinds of electric motors and transformers.

After connecting all test object´s connections, the different types of tests and connections are automatically switched over by the tester´s internally installed switchover. Each test step is automatically evaluated and the operator gets a clearly reproducible Go/ No Go result at the end of the entire test sequence.

SCHLEICH was one of the first tester manufacturers which consistently and successfully integrated PCs in the GLP3-testers to facilitate measuring-, controlling and storing processes.  Based on years of experience with the system, our engineers and technicians were able to develope a matured test system with comprehensive software. Many useful software tools are included in our standard scope of delivery.

Hard- and Software are developed and manufactured in-house at SCHLEICH.  To keep our pole position in the test equipment market, also established products are further enhanced. The software and the database are at the most modern state of  the proven Microsoft®-technology.  Our versatile innovations always set new technological standards for modern test benches with Windows®. The system offers a clear display of the test process for the operator and extensive input- and configuration features for the setter.

Also SCHLEICH´s quality management is striking. For this purpose, an extensive statistical analysis in integrated in the tester, which leaves no questions unanswered and which allows you to document your proven quality to yor customer by means of a variety of different test report printouts.

Customize your tester!
The SCHLEICH MODULAR CONCEPT makes it possible.

Based on this concept, the GLP3-testers offer almost unlimited possibilities to combine and to integrate different safety- and functional test methods in only one device.
You can select from a wide range of test methods the ones you need.

If only one or a variety of test methods, you define the configuration! This means, that your GLP3 e.g. may be configured as high-voltage-, or PE/ ground bond resistance tester. For more complex test tasks, a combination of all test methods might be needed.

The SCHLEICH·MODULAR·CONCEPT of the GLP3-class allows you to configure a tester, perfectly matching to your requirements. A further advantage is, that the versatility is realized by installing all tests  in a compact, modular housing and not by integrating several single testers in an oversized test cabinet. The housing´s size results from type and extent of the different tests.

This flexibility not only offers you a huge price benefit, furthermore each tester contains our engineer´s experience from over 14.000 installations. This experience flows consistently and without any compromise in further developments.

This is “customer based technology”.

If manual or automatic single-, double or multi test stations, if with or without test cover or -table or testing in automatic assembly lines. There are no limits regarding the variety of GLP3-applications.  This cost-effective tester convinces by its huge flexibility regarding hard- and software.


Technology

Benefits at a glance.

Measurement technology

  • Precise and fast measurements
  • TRMS » true R.M.S. measurement
  • R.M.S.- and peak value measurement
  • Effective-and apparent current measurement, cosφ
  • Effective-and apparent power measurement

PE/ Ground AC

  • PE/ Ground resistance AC
  • 10-200 A AC, adjustable, electronically controlled
  • Current steps 1 A
  • 6, 12, 18, 24 V AC

PE/ Ground DC

  • PE/ Ground resistance DC
  • 1-200 A DC, adjustable, electronically controlled

Insulation resistance DC

  • Insulation resistance
  • 30-10000 V DC, adjustable, electronically controlled
  • 100 kΩ-10 GΩ
  • „Warm insulation resistance test”

High-voltage AC

  • 50-100000 V AC, adjustable
  • with safety current limiting max. 3 mA
  • without safety current limiting max. 2 A
  • ARC-Detection
  • „Warm high-voltage test”

High-voltage DC

  • 50-50000 V DC, adjustable, electronically controlled
  • with safety current limiting max. 4 mA
  • without safety current limiting max. 100 mA
  • „Warm high-voltage test”

Function AC

  • 1- and 3-phase
  • from1-1.000 V AC
  • automatic voltage adjustment
  • max. 1.000 A
  • controlled motor run-up
  • idle speed measurement
  • load measurement
  • efficiency
  • run-up measurement
  • apparent-, active and reactive/ idle power
  • cos φ
  • incl. short-circuit test before and after the test
  • controlled motor run-down
  • braking system
  • stand-by monitoring
  • integration of power meters

Short-circuit measurement

  • Uk-measurement
  • manual or automatic motor-lock
  • automatic voltage adjustment
  • phase symmetry  regulations

Function DC

  • from1-1000 V DC
  • max. 500 A
  • incl. short-circuit test

Leakage current

  • according to standard EN60990 & EN60601 & various UL-Standards
  • 0,1 μA-30 mA
  • R.M.S., peak value, DC-/AC share
  • Frequency range up to 1MHz
  • medical
    • Patient leakage current measurement
    • Patient auxiliary leakage current
    • Touch current measurement– between 2 test probes
    • Patient interfaces 8 – extendable on request
    • Operational ground of the test object
    • two test probe connections
    • insulated contactings S2 & S3
    • on request, all connections with high-voltage test available

Speed

  • Sense of rotation detection based on different sensor types
    • direct measurements
    • indirect, optical, contactless measurements
    • indirect, magnetic, contactless measurements

Senso of rotation

  • Sense of rotation detection based on different sensor types
    • direct measurements
    • indirect, optical, contactless measurements
    • indirect, magnetic, contactless measurements

Torque

  • Machine´s torque measurement
    • via measuring shaft
    • via mathematical estimation by motor type
  • Brake torque
    • Static torque
    • Dynamic torque

Vibration

  • Vibration measurement
    • as acceleration in mm/s2
    • as speed in mm/s
  • 1-6 accelerometers
  • torque-dependent RMS-value determination per channel and comparison with upper limits detection
  • torque-dependent FFT-evaluation per channel and comparison with upper limits in up to 10 frequency ranges
  • order analysis
  • waterfall diagram
  • Motorauslaufmessung (Austrudeln)

ke-value (voltage constant)

  • Ke-value determination at synchronous motors
    • with constant speed of 1000 min-1 (or any other arbitrary speed)
    • automatic during motor run-out ( coasting to a stop) and conversion to 1000 min-1 (or any other arbitrary speed)

Encoder

  • Encoder test
    • Incremental encoder
    • Hall element encoder
    • Commutation transmitter
    • Resolver
    • Single turn encoder
    • Multi turn encoder
  • Angle adjustment
    • Incremental encoder
    • Hall element encoder
    • Commutation transmitter
    • Resolver
    • Single turn encoders incl. communication via encoder interface (SSi, EnDat, Hiperface and more)
    • Multi turn encoders incl. communication via encoder interface (SSi, EnDat, Hiperface and more)
  • Paramterizing of angle transmitters
    • unencrypted and encrypted encoder writing
    • writing of motor information in the encoder
    • writing of angle offsets in the encoder
    • writing of order data in the encoder
    • writing of arbitrary defaults in the encoder

Attachments

  • Testing attachments during standstill
    • brakes
    • couplings
    • fans
    • heaters
    • temperature sensors
    • protractors
    • speedometer
    • and more
  • Testing attachments during running operation
    • brakes
      • grind in
      • brake torque
      • air gap
      • down time
      • Hysteresis
    • couplings
      • grind in
      • coupling torque
      • air gap
      • down time
      • Hysteresis
    • gear
      • torque
      • reduction- ratio
      • gear backlash
      • oil level
      • automatic oil filling possible
    • Fan
      • power consumption
      • power consumption
      • sense of rotation
      • ait pressure and negative pressure
      • and more
    • Heaters
      • power consumption
      • power
    • Temperature sensor
      • temperature comparison
    • Protractors
      • esting of all signals
      • Sense of rotation
      • Angle adjustment
    • Tachometer
      • Speed adjustment
      • ripple
      • sense of rotation
    • and more

ATEX-Motors

  • Inspection of trigger characteristic of thermocouples

residual voltage

  • 1- and 3-phase

resistance

  • winding resistances
  • welding contact resistances
  • temperature probe resistances
  • 1 μΩ-500 MΩ
  • test current 1-200 A
  • 4-wire technology

Inductance

  • Inductance measurement via integrated measuring bridge
  • 4-wire technology

Impedance

  • Impedance measurement via integrated measuring bridge
  • 4-wire technology

Capacity

  • Capacity measurement via integrated measuring bridge
  • 4-wire technology

Internal resistance

  • batterie´s  internal resistance
  • 1 μΩ-10 Ω
  • 4-wire technology

Free analog inputs

  • Measuring ranges 50 mV, 500 mV, 5 V, 50 V, 500 V
  • AC or DC
  • multi-channel
  • insulated

 

⇒ Find more details under Downloads.


Applications

Numerous customized solutions.

Testers for roller blind motors with  rotary indexing cable

SCHLEICH_GLP3-M

  • Automatic run
  • linear conveyors with handling
  • Automatic contacting

Tester for transformers 

SCHLEICH_GLP3-M for transformers

  • output measurements at up to 6 transformers at the same time
  • winding heating measurement and temperature rise-determination

Tester for motors driven by frequency converters 

SCHLEICH_GLP3-M for motors

  • Fully-automatic load test
  • Automatic calibration of the test object

Accessories

Barcode Scanner

Scanning of serial numbers, product types, production specifications, ...
  • various 1D & 2D-barcode scanners
  • reading of order data, operator names, serial numbers and more

read more

Label Printers

Label printing of type plates, device and test result decals, ...
  • various thermal transfer printers
  • printout with order data, serial number, and more

read more

Test Cabins

Testing with protection against accidential contact
  • with safety door or roller shutter
  • for large or bulky test objects
  • suitable for pallet trolleys
  • various sizes
  • robust industrial quality – long service life
  • up to Performance Level PLe
  • integrated door locking
  • custom solutions …

read more

Safety-Light Curtains

Testing without protection against accidential contact
  • 1-, 2-, 3- or 4-sided open and monitored
  • two-channel monitoring of safety
  • for large or bulky test objects
  • passable with pallet truck
  • marking of the permissible test area
  • installation of contacts and clamps
  • various sizes
  • special solutions …

read more

Custom-made test covers

Test covers – individually designed and crafted to meet your specifications
  • individual customer-specific solutions of any kind, application and size

read more

Test facilities

Testing with protection against accidential touch
  • individual special solutions
  • multiple access doors
  • for large or bulky test objects
  • passable with fork lift truck
  • robust industrial quality – long service life
  • up to Performance Level PLe – evaluation with safety PLC
  • several emergency stop buttons and warning lights
  • integrated door locking …

read more

analyzer

PC-Software for statistical analysis of test results
  • in-depth test result analysis
  • production online monitoring
  • informative statistics-report printout

read more

Connection boxes

Connection panel for connecting your device under test
  • 1, 2, 3 or 4 test sockets for different country standards
  • quick pressure clamps for single leads
  • 4 mm laboratory sockets
  • high current socket for protective conductor test probe
  • for single-phase and three-phase test objects
  • customized solutions

read more

Black boxes

Dummy test used for standardized functionality control
  • for daily inspection
  • universal blackboxes
  • factory calibration, also according to DAkkS

read more

Kelvin Clamps

High-precision resistance measurement even for smallest resistances
  • condition for high-precise resistance measurements
  • solid industrial quality
  • 3 different sizes

read more

Terminal blocks

Modular terminal blocks to contact loose lead ends
  • stackable 4-wire clamps
  • modular design
  • different designs and sizes

read more

Pneumatic clamps

Automatic pneumatic quick clamping
  • Automatic clamp with pneumatic cylinder
  • Push-button for fast release
  • For different wire diameters
  • Hole diameter with 4, 6 or 9 mm

read more

Special contactings

Customized solutions based on the modular SCHLEICH building kit
  • individual solutions
  • for perfect 4-wire measurement
  • float-mounted collets

read more

Test Probes

For manual PE, insulation resistance and leakage current tests
  • built-in start button
  • built-in 3-color LED

read more

Warning lights

Warning and indication of hazardous test voltage
  • warning of hazardous test voltage
  • only required for touchable test objects
  • not necessary when test cover is used

read more

High-voltage test pistols

Safe testing with high voltage
  • for 6, 10 or 12 KV AC/DC
  • with integrated start switch
  • optional with 4-wire technology (4W)

read more

Two-Hand Operation

Protection against electrical hazards
  • dual-circuit safety with BG-approval
  • solid and stable
  • 2 different models

read more

Test Tables

Individually designed and custom-made.
  • professional test tables:
  • according to BG-guidelines
  • customized for your test task

read more

Roller tables

Mobile test equipment use in your shop floor
  • mobility at testing
  • perfect for workshop applications
  • ergonomic design with storage space

read more

High-Voltage Relays

Switching and disconnecting high voltages safely
  • high-voltage relays
  • changeover matrixes
  • safe isolation
  • with single or double changeover contacts
  • for rail mounting DIN50022

read more

High-Voltage Connectors

Connect high-voltage
  • up to 100 kV
  • pluggable
  • screw fitting
  • made of plastic
  • made of metal

read more

Calibration Resistors

High precision for verifying measurement accuracy
  • precision resistors for the annual calibration
  • low drift
  • factory calibration
  • DAkkS calibration (optional)

read more

Rotary field probes

Rotary field measurement of rotating machines
  • contact-free rotary field measurements at stators
  • over 10 different models
  • fully-electronic without moving parts

read more

Motor Terminal Plugs

Test plugs for contacting motor terminal boards
  • induction motor test plugs
  • motor terminal board plugs
  • quick contact for 6, 9 or 12 bolts
  • for different motor terminal board sizes
  • with replaceable wear plate
  • without or with 2 motor housing contacts
  • the HIGHLIGHT >> with 4-wire technology

read more

For further information please do not hesitate to contact our technical sales under:


print preview

Product comparison

 
 
 
 
type of tester
surge test
resistance
PE/GB
insulation
Polarization Index
high voltage AC
high voltage DC
partial discharge
function AC 1-phase
function AC 3-phase
sense of rotation
test terminals
test cover
automation
database
test plans
test results
communication
test report print-out
label print-out
scanner port
password protection
user management
operating system
display
battery mode
delivery
 
 
 
Abbildung MotorAnalyzer1 MotorAnalyzer1
read more  
Abbildung MotorAnalyzer2 <em>R2</em> MotorAnalyzer2 R2
read more  
Abbildung VoltageAnalyzer VoltageAnalyzer
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Abbildung EncoderAnalyzer EncoderAnalyzer
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Abbildung Dynamic-MotorAnalyzer Dynamic-MotorAnalyzer
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Abbildung Verbackanlagen Bonding Machines
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Abbildung Strom-UV Imprägnieranlagen Current-UV Impregnation Systems
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Abbildung PortaTest PortaTest
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Abbildung Wickelautomaten Winding Machines
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Abbildung MotorAnalyzer1 Abbildung MotorAnalyzer2 <em>R2</em> Abbildung MTC2 Abbildung MTC3 Abbildung VoltageAnalyzer Abbildung GLP3-M Abbildung EncoderAnalyzer Abbildung Dynamic-MotorAnalyzer Abbildung Verbackanlagen Abbildung Strom-UV Imprägnieranlagen Abbildung PortaTest Abbildung Wickelautomaten
MotorAnalyzer1
 
MotorAnalyzer2 R2
 
MTC2
 
MTC3
 
VoltageAnalyzer
 
GLP3-M
 
EncoderAnalyzer
 
Dynamic-MotorAnalyzer
 
Bonding Machines
 
Current-UV Impregnation Systems
 
PortaTest
 
Winding Machines
 

Motor Service · Repairs · Troubleshooting · Maintenance · Servicing · Battery operation · PC-Software …

Multitool · 15 Test Methods · Surge Voltage 3 kV · Resistance · Inductance · Capacitance · Motor Service · Repairs · Fault Detection · Maintenance · Battery Mode · PC-Software …

THE surge tester – up to 50 kV – plus normative partial discharge – resistance – 4-wire measurement – Windows10® – test protocol – PDF printing – network …

Uncompromising ALL-IN-1 winding test for production · for all standard and special motors · for automotive drives · for coils of all kinds · automation · in-line partial discharge testing – worldwide networking · central data storage …

High-precision test probe – direct surge voltage measurement at the winding – partial discharge – passive / active microwave antenna – up to 6 kV …

Modular ALL-IN-1 engine test system · no limits · customer specific · VDE/EN/UL/IEC … · Production · Automation · Global networking · Databases · Statistics · Data import/export · Windows® · Complex systems …

Encoder and resolver testing/adjustment · Encoder signal analysis · Encoder power supply: 3 – 30 V · Interface: HIPERFACE – EnDat – SSI – BiSS · BEMF measurement · repair · motor service · Encoder production · servo motor production …

Online monitoring · Fault analysis on the running motor · for mains and frequency converters · over 100 measured values · speed · torque · efficiency · unique oscilloscope · data recorder · trend analysis · battery operation · outdoor …

Bandable enamelled wire electrically heated · ≤ 2.500 A · ≤ 1.000 V · online temperature monitoring · ≤ 250 A/mm² · voltage, current or temperature controlled · earth fault detector <10 μs off time · Compatible with tests …

Heating with current · curing with UV light · ≤ 2500 A – ≤ 1.000 V · online temperature monitoring · ≤ 250 A/mm² · voltage, current or temperature controlled · can be combined with tests …

Insulation oil testing ⋅ fully automatic ⋅ dielectric strength ⋅ mobile ⋅ portable ⋅ on-site testing ⋅ laboratory testing ⋅ test voltages: 60 kV – 80 kV – 100 kV ⋅ various electrodes ⋅ integrated international test standards …

Coil winding machines for electric motors · for repair · for motor production · standard machines · special solutions …

read more   read more   read more   read more   read more   read more   read more   read more   read more   read more   read more   read more  
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
motor & winding testers ALL-IN-1
surge testers
winding testers
surge testers
winding testers
electric motor testers ALL-IN-1 encoder/resolver testers electric motor testers ALL-IN-1 thermal-bonding machines current-UV impregnation machines insulating oil testers winding machines
0–3 kV 0–6 kV
0–12 kV
0–15 kV
0–25 kV
0–30 kV
0–40 kV
0–50 kV
0–6 kV
0–15 kV
0–6 kV 0–6 kV
4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement 4-wire measurement
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
1–10 A˜       6/12 Veff
1–30 A˜       6/12 Veff
custom
0–3 kV ˭ 0–6 kV ˭ Vmax like surge test Vmax like surge test 0–1 kV ˭       max. 250 GΩ
custom
Vmax like surge test Vmax like surge test
0–6 kV˜       max. 100 mA 0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
0–6 kV˜       max. 1 A
custom
0–3 kV˜       max. 100 mA
0–6 kV˜       max. 100 mA
0–6 kV˜       max. 200 mA
custom
0–4 kV ˭ 0–6 kV ˭ custom
in case of surge test in case of surge test
in case of High Voltage Test AC
in case of Surge Voltage and High Voltage
in case of surge test in case of surge test
in case of High Voltage Test AC
in case of Surge Voltage and High Voltage
according to your requirements
according to your requirements according to your requirements
yes yes yes yes yes
T1, T2, T3, Frame T1, T2, T3, Frame T1, T2, T3, Frame
T1, T2, T3, Y, Frame
K1, K2, Frame
T1, T2, T3, Frame
T1, T2, T3, Y, Frame
3, 6, 9, 12, 15, 18, ..., Frame
T1, T2, T3 L1, L2, L3, N, PE
made to your specifications
yes yes yes
yes
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
yes
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via TCP/IP Socket Communication
with PROFIBUS
with PROFINET
with EtherCAT
with DeviceNet
made to your specifications
yes
with digital I/O
with RS232 via SCHLEICH communication protocol
with LAN via SCHLEICH communication protocol
with LAN via SCPI commands
with PROFIBUS
with PROFINET
with EtherCAT
with CANopen
with CAN Automotive
with DeviceNet
made to your specifications
ACCESS
SQL
ACCESS
SQL
ACCESS
SQL
ORACLE
stored in the tester
stored in the tester and network
Import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
Import from PC, PLC, MES, ...
stored in the tester
stored in the tester and network
Import from PC, PLC, MES, ...
cached in the tester cached in the tester cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester or network
transfer to PC, PLC, MES, ...
cached in the tester
cached in the tester or network
transfer to PC, PLC, MES, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
with ERP, MES, PLC, CAQ, ...
via LAN, WWW, OPC, ...
yes yes yes yes
yes yes yes
yes yes yes
yes yes yes yes yes
yes yes yes yes
SCHLEICH embedded SCHLEICH embedded Windows 10®-PC in the Tester Windows 10®-19"-Industrial PC integrated Windows 10®-19"-Industrial PC integrated Windows 10®-PC in the Tester
LCD 120 x 80 touch color LCD 480 x 272 PC Monitor of any size PC Monitor of any size PC Monitor of any size
yes yes yes
on stock on stock on stock made to order made to order made to order made to order made to order made to order made to order made to order made to order