MotorAnalyzer2 R2

The expert level tester for your motor service

Compact design and a wide range of applications for troubleshooting in windings that are not live are the distinguishing features of MotorAnalyzer2 R2.

15 elaborate tests and test methods are built in, including surge voltage tests up to 3 kV. Due to its integrated lithium-ion battery, tests can also be performed off-grid without a power connection.

MotorAnalyzer2 R2 is the ultimate ALL-IN-ONE tester for electrical engineering, motor repair, maintenance and servicing.

No other portable tester for this scope of application offers such a wide range of support for fault detection and servicing in motors and generators.

Key-Facts

Unrivalled versatility. A class of its own.

  • universal ALL-IN-ONE tester for
    • asynchronous motors, induction motors
    • generators AC, DC
    • synchronous motors AC, DC
    • servos
    • DC motors
    • brushless DC
    • coiled armatures and fields
    • motor brake coil, clutch coil
    • 1-phase motors
    • 1-, 3-phase transformers
  • full motor diagnostics in a few minutes
  • testing motors up to 700 V nominal current
  • ideal for
    • fault detection
    • fault localization
    • quality assurance
    • Ingoing-outgoing inspection of new, defective and repaired windings
    • trend analysis
    • predictive maintenance
  • 15 test methods
    • fully automated autotest to check the motor’s “health”
    • surge voltage up to 3 kV, 100 nF surge capacitance incl. peak to peak testing!
    • resistance in 4-wire measurement with temperature compensation
    • insulation resistance up to 6 kV with temperature compensation
    • high voltage DC up to 6 kV
    • polarization index PI and DAR up to 6 kV
    • inductance (L)
    • RIC-test at squirrel cage rotors (RIC: Rotor Influence Check)
    • impedance (Z)
    • capacitance (C) – winding to frame
    • PE/GB-resistance
    • adjusting the neutral zone at DC motors
    • rotary field of stator or motor
    • use a test probe to locate the slot/the coil in which the winding short circuit is located
  • 4 test connections for 3 phases and the motor frame
  • built-in multipath automatic switchover with display of the active test method via LEDs
  • testing without having to reconnect test leads multiple times
  • test can also be performed directly at the control cabinet via several hundred meters of connecting cables to the motor
  • automatic testing with automatic pass/no pass-statement
  • toggle between standard or expert mode
  • type label information input possible
  • built-in test result memory for thousands of tests
  • test results logs
  • transfer of test results to a PC via USB stick
    • PC: User-friendly test report printout including your company logo on any Windows printer
    • PC: User-friendly test report printout as PDF document, ideal for sending test reports via e-mail
  • Display
    • color display with easy-to-read graphics
    • partly enlarged images for better readability from a greater distance
    • unambiguous measurement values with easy-to-understand physical units
  • calibration and calibration certificate included
  • off-grid battery operation for up to 8 hours of continuous use
  • sturdy transport case containing all measuring accessories
  • optionally with [SHOCK PROTECTION] case
  • small, lightweight, carry-on size for air travel

 

In Comparison.

Types of faults SCHLEICH
All in 1 tester
MotorAnalyzer2
other
„all in one“ tester
Megohmmeter Insulation tester DMM
Multimeter
  Open connection
  Short to housing
  Short between phases
  Short between turns
  Winding faults
  Connecting faults
  Insulation faults
  Contamination
  Stator faults
  Rotor faults
  Coils faults
  Temperature sensor fault
Test methods  
  Insulation resistance 6 kV | 500 GΩ
  Polarization index PI  
  Dielectric Absorption DAR  
  Surge test 3 kV 
  Resistance test 100 μΩ – 500 kΩ | 4W
  4 wire meausurement Kelvin clamps
  Temperature compensation resistance & insulation 
  Inductance 10 μH – 1500 H
  Impedance 1 mΩ – 500 kΩ
  RIC-Test  
  Phase symmetry  
  Capacitance 10 nF – 50 μF
  Stator rotating field  
  Motor rotating field
Additional functions  
  Fault location in the slot
  Neutral zone adjustment
  Conclusion TOP
ALL in 1
restricted critical unsuitable

Beschreibung

The universal tool.

The versatile MotorAnalyzer2 R2 was designed for testing electric motors and windings. It combines 15 different test methods in a single user-friendly and portable device. The combination of test methods, its exceptionally compact design and optional battery mode operation make MotorAnalyzer2 R2 an excellent tool for on-site use – especially in difficult mounting locations.

To check an AC motor, the three winding leads and the motor frame are connected to the tester. For high-precision resistance measurement it is best to use 4-wire measurement. MotorAnalyzer2 R2 automatically starts the surge voltage, resistance, inductance and high-voltage tests one after the other. The internal relay matrix automatically switches the different test methods in sequence to the four measuring points.

In addition to motor testing, MotorAnalyzer2 R2 also assists in adjusting the brush of a DC motor (neutral zone adjustment) and for fault location of the two slots in which the coil with the turn-to-turn fault is located.

MotorAnalyzer2 R2 is mounted in a very compact, sturdy and waterproof transport case. Next to the control panel you can find a storage compartment for all measuring cables and test probes. At on-site measurements the operator always has all necessary equipment at hand quickly.

Harder mechanical use can optionally be absorbed with a case plus integrated shock absorber concept.

MotorAnalyzer without [SHOCK PROTECTION]
MotorAnalyzer with [SHOCK PROTECTION]

 

The inner case can be lifted out.
This means that the MotorAnalyzer2 R2 can also be used without the protective case.

Technik

Technical specifications overview.

Autotest

  • automatic stator- and motor-tests
  • fully-automatic fault analysis
  • connect once – then test everything
    automatic switching between the test methods
    automatic switching between the up to 4 test leads

Surge voltage

  • up to 3,000 V
  • automatic and manual surge voltage tests
  • surge voltage tests specifically designed for stators
  • surge voltage tests specifically designed for fully assembled motors
    automatic stepwise test voltage increase (peak to peak)
  • 1, 2 and 3-phase
  • graphical visualization of the surge wave
  • automatic analysis

Resistance

  • 1, 2 and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement (4W)
  • ambient/winding temperature compensation

Inductance

  • 1-, 2- and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement

RIC-Test (Rotor Influence Check) – squirrel cage rotor test

  • 3-phase
  • measurement of the angle-dependent asymmetry of the squirrel-cage rotor

Impedance

  • 1-, 2- and 3-phase
  • imbalance analysis – scattering between phases
  • high-precision 4-wire measurement (4W)

High voltage DC

  • 0 – 6,000 V DC
  • manually adjustable
  • programmable (automatic)
  • step voltage test

Polarization index & DAR

  • 0 – 6,000 V DC
  • PI-test
  • DAR-test
  • automated measurement

Insulation resistance

  • 0 – 6,000 V DC
  • up to 500 GΩ (1 TΩ)
  • e.g. with 500 V in accordance with VDE 0701
  • ambient/winding temperature compensation

PE/GB-resistance

  • in accordance with VDE 0701

Capacitance

  • Capacitance between the entire coils and the motor frame

Neutral Zone adjustment for DC motors

  • bar chart indicating the deviation from the neutral zone
  • acoustic indication of the misalignment from the neutral zone by means of a signal tone
    This allows you to optimally concentrate on adjustment during the measurement – and you do not have to look at the display.

Rotary Field of the stator

  • stator – rotary field measurement with a rotary field probe

Sense of rotation of the motor

  • motor – sense of rotation measurement

Locating the slots with Turn-to-Turn fault

  • Locating the slot in which the turn-to-turn fault is located by means of a test probe
  • for stators and wound rotors
  • bar chart indicating the slot to slot deviation
  • modulated acoustic notification if test results are outside the specified limits
    This allows you to optimally concentrate on the positioning of the measuring probe above the slot during the measurement – and you do not have to look at the display.

Power Supply

  • built-in rechargeable battery
  • wide range of line voltages: 90 – 250 V, 47 – 63 Hz
  • key switch for activation
    This means that, if necessary, the MotorAnalyzer can only be used by authorized persons.

⇒ Find more details in PDF brochures under Downloads.


Anwendungen

In the workshop.

SCHLEICH_MotorAnalyzer2_motor inspection
Testing a motor with the fully automated Autotest or directly with single test methods.

 

High-voltage test.

SCHLEICH_MotorAnalyzer2_high-voltage test
High-voltage test of a stator with test probes to find faults to frame and phase-to-phase faults.

 

Inspection of a rotor.

SCHLEICH_MotorAnalyzer2_rotor inspection
Resistance test, moving from bar to bar with 4-wire test probes.

 

Where is the turn-to-turn fault?

SCHLEICH_MotorAnalyzer2_turn-to-turn fault inspection
Turn-to-turn fault detection of a stator with a test probe, moved from slot to slot through the entire stator.

 

Incoming goods inspection.

SCHLEICH_MotorAnalyzer2_incoming goods inspection
A typical example of an application in incoming goods: the autotest shows the defects at a glance


Zubehör

Abbildung druckansicht

PrintCom G2

PC-Software for storing and printing test results
  • Storing test results on a PC
  • Printing test results
Abbildung druckansicht

Kelvinzangen

High-precision resistance measurement even for smallest resistances
  • condition for high-precise resistance measurements
  • solid industrial quality
  • 3 different sizes
Abbildung druckansicht

Motorprüfstecker

Test plugs for contacting motor terminal boards
  • induction motor test plugs / motor terminal board plugs
  • quick contact for 6, 8 or 9 bolts
  • for different motor terminal board sizes
  • for threaded bolts M4, M5, M6, M8 and M10
  • without, with 1 or 2 motor grounding tips
  • super simple test lead connection
  • 4 patents pending
Abbildung druckansicht

Absperrung

For securing the testing area
  • mobile workplace protection
  • with integrated emergency stop, warning lights
  • built-in 2-hand start
  • SCHLEICH GmbH
  • An der Schleuse 11
  • 58675 Hemer | Germany
  • +49 (0) 23 72-94 98-0
  • +49 (0) 23 72-94 98-99
  • info(at)schleich.com