Your local contact:SCHLEICH – A leader in testing equipment.
A leader in testing systems.
Turnkey testing systems, complete production lines, and custom single-station testing systems
For decades, SCHLEICH has been developing and manufacturing high-precision testing equipment for virtually every sector of the electrical industry —from the laboratory to mass production. These devices form the technological foundation for our company’s second core business area: customized testing systems and complete production lines, which we design and implement to meet our customers’ specific requirements.
Whether it’s a single test station, an integrated EOL solution, or a complex large-scale system with transfer systems—SCHLEICH combines state-of-the-art hardware and software, intelligent mechanics, and a deep understanding of electrical testing processes to create turnkey solutions of the highest technical standard. The result is systems that are precisely tailored to your products, your processes, and your quality goals.
Our customers benefit from comprehensive project support: from technical consulting and design to system integration, commissioning, and ongoing support.
And because our inspection systems are always equipped with the latest SCHLEICH inspection devices, you receive solutions that are precise, reliable, and scalable for the long term.
In short:
SCHLEICH doesn't just supply testing equipment.
SCHLEICH supplies complete testing technology.
Contact us—we’ll develop the right solution for your manufacturing needs.
SCHLEICH is your trusted partner for turnkey testing systems / production facilities
With decades of experience, highly qualified employees, and a detailed understanding of complex projects, SCHLEICH is a reliable partner in the field of test system engineering. Our consistent use of state-of-the-art technologies and our exceptional in-house manufacturing capabilities enable us to deliver modern, turnkey test systems from a single source in the age of Industry 4.0.
Mechanics, control systems, electronics, software, and testing technology—we develop and manufacture solutions tailored precisely to your needs. We rely on state-of-the-art, computer-aided development and manufacturing methods to ensure the highest quality and precision.
We use only proven automation components in our production lines. Depending on the project, either a test PC or a PLC is used to control the system—naturally, with custom-developed control software. We also design the workpiece holders for the pallets specifically for each application and manufacture them entirely in-house.
The result: well-designed, reliable, and high-performance systems that fit seamlessly into your production processes—all from a single source, from start to finish.
Data Storage
Complex system solutions, in particular, require an appropriate data storage strategy. In a large-scale production process with multiple inspection stations, different testing devices can perform inspections autonomously from one production step to the next. Provided that the product or workpiece carrier can be uniquely identified by a serial number, the individual test results from each station are stored in the central database along with this serial number. Our database software retrieves the individual test results and documents them under the serial number of the final product.
This is the foundation for complete traceability.
Project Examples
Fully automatic testing and baking system
The system is fully integrated into the customer's production line and was designed and built entirely by SCHLEICH. A PLC controls the mechanical processes and handles communication with the production line.
- Test specimens are placed on workpiece carriers
- Feeding a workpiece carrier into the test cell
- Lifting the entire workpiece carrier into themachining position
- Gripping the workpiece and rotating it into the final machining position
- Automatic contact making using four-wire technology
- Check and bake
- MTC3 Site Tester with these features
- Winding test
- Safety inspection
- Baked
- Communication with the conveyor system
- Communication withthe customer's MES/ERP system
Testing system for pumps with a transfer system
- Fully automatic conveyor system with integrated
loading and unloading station - Automatic ejection of non-conforming parts for reliable defect separation
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Electrical safety tests: High voltage, protective conductor resistance, insulation resistance
- Functional tests with variable operating voltages for different pump types
- Inspection of the float switch, including precise angle measurement
- Checking the direction of rotation of the pump drive
- Laser marking for clear and permanent product identification
- GLP2-MODULAR as a testing device and for centralized system control of all processes
Rotary indexing table withsixstations
- Automatic placement of cutting clamps
- Precise cutting of wire ends with built-in extraction
- Complete winding test
– High-voltage test
– Surge voltage test
– Resistance measurement
– Direction of rotation test - Baking the winding components for long-term stability
- Marking of iO parts for immediate sorting of good and defective parts
- MTC3 for precise winding testing
- GLP3 for baking and overall plant control
Inspection and baking systemwitha rotary table
While loading and unloading are performed manually, all process steps within the test cell run reliably, quickly, and fully automatically—ideal for medium to high production volumes.
- Semi-automatic contact placement for precise and reliable testing procedures
- MTC3 Stator Tester for Comprehensive Winding Testing (including HV, surge voltage, partial discharge, resistance, and direction of rotation)
- GLP3 functional tester for high-current baking and complete system control
- Extraction of baking fumes for a safe and clean work environment
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Cooling after baking
- Two-way communication with the MES for end-to-end process integration and traceability
Fully automated inspection system – integrated into a production line at the customer's site
In the simplest integration scenario, we provide our customers with a complete, ready-to-connect manufacturing cell that can be seamlessly integrated into existing production lines. SCHLEICH handles the entire mechanical and electrical setup—including custom connection solutions tailored precisely to the customer’s product.
The on-site system control manages the process flow so that the carrier holding the test specimen automatically enters the production cell and stops there in a precise position. An integrated lifting unit raises the carrier to the test position, where the test specimen is automatically contacted and then tested.
Whether lifting and contacting are performed by the customer’s system control or directly by the SCHLEICH test cell is flexible—we fully adapt to the desired line architecture and process logic.
The result is an efficient, robust, and fully integrable testing station that can be easily incorporated into virtually any manufacturing environment.
Fully automated testing system for micro-stators
The fully automated process consists of the following steps:
- Insertion of the product carrier with 20 nests into the test cell. In each nest there is a Motor.
- Automatic removal of an untested motor from its cradle and precise positioning in the test adapter using the 3-axis system.
- Automatic motor connection – including integrated connection monitoring.
- Electrical and functional testing of the motor.
- Nameplate printing and automatic application of the label to the Motor.
- Return transfer of a functional motor to the corresponding slot on the product carrier.
- Diverting a non-conforming motor to a separate reject conveyor belt.
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Repeat the test cycle until all motors in all nests have been tested.
- Eject the full product carrier and load the next one.
Single-user testing systems from a single source
The modules can be configured as a complete, integrated unit or supplied as separate system components. Even with separate units, the plug-in, tested cabling is, of course, included in the scope of delivery. This ensures that you receive a reliable, ready-to-use, and fully turnkey test system.
Whatever you need to test—SCHLEICH provides the right single-station testing system: custom-designed, fully manufactured, and perfectly tailored to your requirements.
Project Examples
Testing system for electric vehicle charging cables
Charging cables are the lifeline of every electric vehicle. They must reliably carry high currents every day—in rain, heat, cold, and through thousands of charging cycles. A malfunction causes trouble—and brings the entire charging process to a standstill.
Our testing system ensures that every charging cable we produce is completely safe and fully functional. Using precise high-voltage and insulation tests, continuity and open-circuit tests, as well as resistance tests, we detect even the slightest defects.
Your benefits:
- Fully automated safety and functional tests
- Detection of even the smallest insulation and contact faults
- Real-world testing for maximum reliability
- Documented quality for every single product batch
- Fully automated tests
- Test Plan and Test Results Database
Custom configuration:
- Test Hood Model 10
- Very easy access, making it convenient to connect the charging cable
- Custom test setup tailored to your requirements
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Adapter for connecting a wide variety of charging cable plugs
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Suspension of proceedings during the examination
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Automatic opening after the test has been successfully completed
Testing system for hairpins – maximum safety for the e-Motor
Hairpins are at the heart of modern electric drives: they determine the performance, efficiency, and reliability of the entire electric motor. A single defective hairpin can later lead to serious malfunctions, a loss of power—or, in the worst case, failure of the entire electric motor.
To prevent this, hairpins are tested under realistic conditions using our testing system.
During high-voltage testing, the hairpins are placed in what is known as a ball bath: a bath of conductive stainless steel balls that completely surrounds the hairpin. This medium acts as a perfectly fitting, all-around electrical contact. This allows for the detection of insulation faults, microcracks, and material defects that would remain undetected in conventional test setups.
The result: 100% tested hairpins, guaranteed safe windings, and maximum service life for the electric motor.
Your benefits at a glance:
- Fully automated high-voltage testing in a ball bath for maximum measurement reliability
- Detection of even the slightest insulation defects and manufacturing flaws
- Complete documentation for mass production and traceability
- Greater reliability and operational reliability for the entire e-Motor
- Ideal for automotive mass production and quality control laboratories
Testing System for Construction Site Power Distribution Panels – Fast. Reliable. Fully Automatic.
On construction sites, every minute counts—and a reliable power supply is key to smooth operations. Our testing system for construction power distribution panels ensures that your distribution boxes are always safe, compliant with standards, and ready for immediate use.
Simply connect the construction site power distribution panel—the testing system takes care of the rest. Every single wire in every outlet is tested fully automatically, quickly, and precisely. Open circuits, short circuits, and wiring errors are reliably detected, as are all safety-related parameters such as protective conductor resistance, insulation values, and high-voltage tests. Includes RCD/FI and fuse testing.
This ensures that your distribution systems operate reliably even under the harshest operating conditions—and that your customers’ projects run smoothly without any downtime.
Your benefits: maximum security, minimal testing time, full transparency.
Highlights
- Testing system with two test stations
- Optoelectronic safety light curtains accessible from three sides at each test station – for maximum operator safety and convenience
- Automatic test method switching
- Safe-disconnecting station switching
- Discharging and Grounding the Test Points of the Unused Test Station
- up to over 250 test points
Testing system for cables and lighting in the film, broadcasting, and event industries
In film productions, radio and television crews, and live broadcasts, the equipment used must function with absolute reliability—because every malfunction costs valuable airtime or filming time. Extension cords, special connectors, and portable lights are often subjected to extreme mechanical stress and must perform flawlessly every time they are used.
Our universal testing system enables the fast, safe, and standards-compliant testing of all cables and lighting equipment used in the media and event industries. This reliably ensures electrical safety and full functionality—so that film sets, studios, and live productions run smoothly.
- Continuity Test / Open Circuit and Short Circuit Detection
- Protective conductor resistance
- Insulation resistance
- High-voltage testing
- Leakage current measurement
- Testing the residual current device (RCD/FI)
- Safety and Power Consumption Testing of Lighting Fixtures
- Control and testing of lights via DMX
Testing systems for all types of lighting fixtures
Lighting fixtures must operate reliably, be energy-efficient, and at the same time meet strict safety requirements.
Because luminaires combine electrical, thermal, mechanical, and optical components, careful testing in accordance with standards is essential. This ensures that the product will not endanger people or equipment during use, will consistently deliver the specified light quality, and will meet all legal requirements.
A professional lighting inspection plays a key role in
- to minimize security risks,
- to improve product quality and durability,
- To avoid complaints and outages,
- comply with legal requirements and international standards,
- and ultimately to strengthen users' confidence in the product.
- Test in accordance with EN 60598—the most important safety standard for luminaires.
Engine Final Inspection System | EOL
This testing system comprehensively tests electric motors for roller doors and blinds for their electrical and mechanical functionality. Despite their compact design, these particularly slim drives deliver high torque and must lock reliably when de-energized to prevent roller shutters from dropping unintentionally.
To ensure the operational safety of the end products, all safety-related, dynamic, and functional properties are tested fully automatically.
Features
- Protective conductor resistance
- Insulation resistance
- AC or DC high-voltage testing
- Current Consumption and Power Testing
- RPM measurement in both directions of rotation
- Torque measurement in both directions of rotation
- Torque measurement in both directions of rotation
- Vibration and Noise Testing
- Automatic docking of the test specimen to the dynamic loading unit
- Safety light curtain for operator protection
Testing system for lighting fixtures
Features
- Safety and functional tests
- Control of lighting via DALI, DSI, DMX, and other digital lighting control systems
- Luminance and LED color measurement for precise light quality control
- Step-by-step operator instructions via the PC
- Pick-by-Light support for fast and error-free part picking
- Label printing for unique identification of test specimens and for packaging
- Central SQL network database for all test and process data
- Pneumatic control of automatic adapters
- Fully programmable mechatronic functions
- Safety light curtain
Standards & Regulations
- Test in accordance with EN 60598—the most important safety standard for luminaires
Test System for Door Operators | Motor-/gearbox combinations
This test system enables a comprehensive evaluation of electric motors and gear units. In addition to electrical safety, both mechanical load capacity and functional parameters are precisely measured. Thanks to flexible adapter solutions and integrated safety mechanisms, the system is suitable for various sizes and a wide range of testing tasks.
Features
- Electrical Safety Inspection
- Fully automated functional testing with precise power measurement under load
- Automatic adjustment of the DUT's position and orientation
- Transmission load with slow-running torqueMotor
- Load testing up to 1000 Nm of torque
- Adapter for various sizes
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Safety light curtain for the protection of operators
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Calibration of the motor position limit switches
- Inspection of the integrated motor electrical system, including limit switches
- Adjusting the limit switches
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End-of-travel detection using a conventional switch or an incremental encoder
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Printout of the engine nameplates
Testing system for refrigerators and freezers
The test system enables comprehensive safety and functional testing of refrigerators and freezers across the entire supply voltage range from 12 V DC to 230 V AC.
Loose test leads are connected reliably and quickly via pneumatic terminal blocks, ensuring a safe testing process.
Overview of Testing Functions
- Safety and Functional Testing
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AC and DC functional testing with integrated battery simulation
- Measuring Standby Power Consumption
- Contacting via pneumatic clamps
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Test station safety measures using a light curtain
Standards & Regulations
- EN 60335 – Safety of household and similar electrical appliances
Testing system for power strips, multimedia power strips, etc.
Our automated testing system performs comprehensive safety and reverse-polarity tests on all outlets. At the same time, it efficiently measures the current consumption of all integrated components. Built-in fuses and residual current devices (RCD/FI) are also tested fully automatically.
Since numerous test stations operate in parallel in this customer project, all test data is stored centrally on an SQL server. This ensures that the test plans for all connected test devices are always up to date, and production management is kept informed of the latest test results at all times.
Overview of Testing Functions
- Electrical Safety Inspection
- Wiring test: continuity, open circuit, cross-connections
- Measurement of current consumption in built-in components
- Functionality test for USB, HDMI, and DVI ports
- USB Power Supply Test
- Automatic connection of the outlets
- Centralized data storage on SQL Server
Standards & Regulations
- VDE 0620 – Plugs and receptacles for household and similar applications
- IEC 60884-1
- EN 60664-1 – Minimum clearances and insulation requirements for low-voltage equipment.
Do you need personalized product advice?
We are happy to provide you with comprehensive support and advice on all our products and services.
Give us a call or send us an email!