Testing equipment for rotation direction and rotation sense

The rotation direction test is performed on electric motors. The test can be conducted on either the fully assembled motor or the stator.

The motor test is performed using a wide variety of speed and direction sensors. For example, reflective photoelectric sensors or encoders may be used.

The stator is tested using static sensors to detect the direction of rotation of the magnetic field.

Key Facts:

  • Direction of rotation at the stator
    • Non-contact, with no moving parts
    • For asynchronous and synchronous motors
  • Direction of rotation of the motor shaft
    • Contactless via optical scanning
    • By direct measurement on the shaft
    • Any rotary encoders, encoders of any type, resolvers, etc.
    • Often used in combination with speed measurement

Checking the direction of rotation on an electric motor

Depending on the testing requirements, various methods are available:

Residual magnetism

The motor shaft is rotated by hand. The phase sequence—and thus the direction of rotation—is determined from the three-phase voltage generated by remanence.
Typical for: MotorAnalyzer

Speed and Direction Sensor

The electric motor is powered and running. The direction of rotation and speed of the motor shaft are measured using sensors.
Typically used for: EOL tester GLP3

Spread field measurement

The electric motor is powered and running. The motor's externally measurable stray field provides information about the direction of rotation.
Typical for: EOL tester GLP3

Acceleration analysis

During the startup phase, the direction of rotation is determined based on the direction of acceleration.
Typically used for: EOL tester GLP3

Checking the direction of rotation on the stator

Depending on the engine type, different methods are used:

induction motor

The direction of rotation is determined using a static Hall-effect sensor.
Typically used with: MotorAnalyzer, MTC3

Synchronous motor

Here, static Hall-effect sensors detect the magnetic fields of the poles and, based on this, determine the direction of rotation.
Typically used in: MotorAnalyzer, MTC3

MotorAnalyzer1

The entry-level model for your engine service

CHECK YOUR ENGINE'S CONDITION!

For electrical machine manufacturers
For electric motor repair
For maintenance, servicing, and support

  • Determine the direction of rotation using a measuring probe in the stator
  • Determine the rotating field by manually rotating the motor shaft
  • Plus many other testing methods …
  • Lightweight and portable
  • Off-grid operation
  • PC software for printing and saving

View Product

MotorAnalyzer3

The mobile all-in-one professional model for your engine service

CHECK YOUR ENGINE'S CONDITION!

For electrical machine manufacturers
For electric motor repair
For maintenance, servicing, and support

  • Determine the direction of rotation using a measuring probe in the stator
  • Determine the rotating field by manually rotating the motor shaft
  • Plus many other testing methods …
  • Portable
  • Off-grid operation
  • PC software for printing and saving
  • Communication with
    «» PC via Bluetooth

View Product

MTC2 R7

Universal winding testers from 6 to 50 kV

For production, EOL, and automation
For test labs, R&D, approval, and regulatory testing
For repair, maintenance, and service

  • Determine the direction of rotation using a measuring probe in the stator
  • Determine the rotating field by manually rotating the motor shaft

peak voltage

  • Ultra-fast 50 measurements per second
  • Comparison of phases with one another
  • Patented peak-to-peak measurement

Partial discharge under surge voltage in accordance with DIN EN 60034-18:2014

  • Wired decoupling
  • Passive or active antenna

Ohmic resistance

  • Winding
  • temperature sensor

Insulation resistance

  • IR, PI, DAR

High-voltage AC (optional)

Test terminals

  • Default: 4
  • Optional: 7 or more

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MTC3 R2

Universal Coil Tester Unlimited. For reliable production.

For production, EOL, automation
For test labs, R&D, approval, regulatory testing

  • Peak voltage – ultra-fast 50 measurements per second
  • Partial discharge under surge voltage in accordance with DIN EN 60034-18:2014
  • Ohmic resistance
  • Insulation resistance
  • PI, DAR
  • High-voltage AC
  • Partial discharge in high-voltage systems
  • Determine the direction of rotation using a measuring probe in the stator
  • 3, 6, 9, 12, …, 24 winding test terminals
  • PL e, SIL 3, Cat. 4 safety circuit, two-hand control, 2-channel safety
  • Windows11®
  • Network
  • Report & Label Printing
  • Industry 4.0
  • Automation interfaces such as PROFINET, EtherCAT, TCP/IP, …
  • Interfaces to MES, ERP, CAQ systems, …

View Product

Good to know:

The rotation direction test

Rotation Direction Check Using the MotorAnalyzer
The rotation direction test for an electric motor is performed to ensure that the motor rotates in the intended direction after being connected. This is a critical step in the commissioning and maintenance of electrical systems and equipment.
 
Many machines (pumps, fans, compressors, conveyor belts, centrifuges) must only operate in a specific direction. Operating them in the wrong direction would result in immediate mechanical damage, overload, or system failure.
 
The MotorAnalyzer determines the direction of rotation by manually turning the shaft of the induction motor. The device evaluates the induced signals and immediately provides information about the direction of rotation. 
 
Note: Even if the test is successful, the motor may rotate in the opposite direction when connected later if the phase sequence (L1, L2, L3) is reversed. A final on-site rotation direction check is therefore essential. 

The SCHLEICH product portfolio – expect more!

Rotation Direction Testers

 
  • Direction of rotation of the magnetic field in a stator
    • Rotating-field probe in an induction motor
    • Magnetic pole probe in a synchronous motor
  • Direction of rotation of the shaft in a motor
  • Typically used in combination with other testing methods
  • Standard interfaces such as RS-232, Ethernet/LAN, and USB for communication with a PC
  • 24 V digital I/O for PLC communication
  • Expandable to Industrial Ethernet and fieldbus systems for PLC communication
  • Virtually unlimited storage space for test plans and test results
  • All parameters are set via the software

Custom testing equipment and systems

 
  • Single-function and combination testers
  • Automatic testers/test systems with a relay matrix
    (2, 3, 4, 6, 9, 12, 15, 18, 21 … 100 terminals)
  • Complete testing stations
  • Production lines with transfer systems
  • EOL workstations
  • Large-scale facilities

Comprehensive service

 
  • Professional consulting backed by expert knowledge
  • Careful initial startup
  • Regular certified calibration
  • After-sales support from our service team
  • Service by phone, via remote support, or on-site
  • Customized training programs
  • SCHLEICH.CARE.PREMIUM

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