Your local contact:Multifunctional test equipment for electric motors and windings
Multifunctional test instruments combine several test methods in one device. At SCHLEICH, an integrated test method switch is also standard. This automatically switches the different test methods to the required test ports within a test sequence.
Your advantage
You only need to connect the test object once; the multifunction device then automatically performs all required test steps one after the other. This saves time, reduces errors, and makes the testing process more efficient.
Typical tests
- Resistance
- peak voltage
- Partial discharge
- High Voltage AC/DC
- Insulation resistance, PI, DAR
- Inductance, capacitance
- Rotating field…
Key Facts:
- All testing methods in one device
- Fully automated process for the entire examination
- Maximum flexibility
- Switching between test methods without losing time
- Can be expanded to include many checkpoints
- Clearly structured input of test parameters
- Very compact design
MotorAnalyzer1
The entry-level model for your engine service
CHECK YOUR MOTOR'S HEALTH!
For electrical machine manufacturers
For electric motor repair
For maintenance, servicing, and support
- Universal Stator, Anchor, Motor- and transformer testing equipment
- 10 built-in test methods
- Automatic measurement between the three terminals of a three-phase motor
- Built-in result memory
- Transfer of results to a PC via an RS-232 or USB interface
- Battery-powered operation with battery level indicator
- Extremely compact design
- The perfect tool for on-site use and for the workshop
MotorAnalyzer3
The mobile all-in-one professional model for your engine service
CHECK YOUR MOTOR'S HEALTH!
For electrical machine manufacturers
For electric motor repair
For maintenance, servicing, and support
- Unique worldwide – : the mobile all-in-one testing device
- AutoTest –: the fastest way to troubleshoot
- Battery operation – Continuous monitoring of
- Peak voltage up to 3 kV | 0.45 joules
- High-voltage DC up to 6 kV
- Insulation up to 500 GΩ
- Polarization Index and DAR
- LCR measurement
- Automatic measurement between the four relevant connection points of the three-phase motor
- three winding terminals
- a housing connection (stator core or motor housing)
- Communication with
«» PC via Bluetooth
MTC2 R7
Universal winding testers: 6, 12, 15, 30, 40, and 50 kV
MTC2 winding test systems are highly compact, fully automatic, high-end test devices designed for a wide variety of wound products in development, production, and testing laboratories.
For production, EOL, and automation
For test labs, R&D, approval, and regulatory testing
For repair, maintenance, and service
peak voltage
-
- Ultra-fast 50 measurements per second
- Comparison of phases with one another
- Patented peak-to-peak measurement
Partial discharge in accordance with DIN EN 60034-18:2014
-
- Passive or active antenna
- Wired decoupling
Ohmic resistance
-
- Winding
- temperature sensor
Insulation resistance
-
- IR
- PI
- DAR
High-voltage AC (optional)
Test terminals
-
- Default: 4
- Optional: 7 or more
MTC3 R2
High-end testing systems for engine production – no limits
MTC3 winding test systems are fully automatic, high-end testing devices designed for a wide variety of wound products in development, production, and testing laboratories.
For production, EOL, automation
For test labs, R&D, approval, regulatory testing
- Testing of stators, rotors, transformers, and chokes
- Surge voltage testing up to 15 kV
- Fully integrated partial discharge testing in accordance with IEC 61934 and DIN EN 60034-18-41
- Resistance measurement using the four-wire method with temperature compensation
- Insulation resistance test with automatic PI measurement
- Inductance Test | LCR Inductance Measurement Bridge
- AC High-Voltage Test in Accordance with the VDE Standard
- Partial discharge in high-voltage AC systems
- DC Insulation Test
- Precise four-wire resistance measurement with temperature compensation down to the µΩ range
- Rotating-field test with a static probe
- Expandable to up to 150 ports
- Temperature sensor test for 1, 2, 3 … x sensors
GLP3-M
Electric Motor Testing - EOL, In-Production, and Laboratory
For production, EOL, and automation
For test laboratories
Test benches for functional and safety testing of all types of engines.
- Induction motors
- Synchronous motors
- Linear motors
- Stepper motors
- BLDC
- DC motors
- …
- Engine components
– Brake
– Temperature sensor
– Humidity sensors
– Auxiliary heater
– Fan
– Centrifugal switch
– Rotor position sensor, encoder, resolver, multiturn encoder …
– Electronic nameplate
Dynamic Motor Analyzer
Online Monitoring and Troubleshooting of Electric Motors
CHECK YOUR MOTOR'S HEALTH!
Troubleshooting & Online Monitoring of Running Motors/Generators.
What is the cause of the problem?
The Dynamic Motor Analyzer assists with troubleshooting and analysis.
For electrical machine manufacturers
For electric motor repair
For maintenance, servicing, and support
- Suitable for mains and inverter operation
- Mains and Motor Input Specifications
- Energy consumption, utilization, efficiency …
- Mechanical power, torque …
- Unique multifunctional oscilloscope
- Data logger for long-term measurements
- Data logger for real-time measurement data and playback for later analysis
- Trend Analysis for Preventive Maintenance
Encoder Analyzer
Check and adjust the rotor position sensor
CHECK YOUR MOTOR'S HEALTH!
Troubleshooting and angle calibration of encoders, resolvers, absolute encoders …
What is the cause of the problem?
The EncoderAnalyzer supports troubleshooting and analysis of why a Motor does not run with encoder.
For electrical machine manufacturers
For electric motor repair
For maintenance, servicing, and support
Detailed automatic encoder signal analysis
-
- Resolver
- Magnetic sensors
- Optical encoders
- incremental encoder
- SinCos encoder
- Absolute encoders (single-turn and multi-turn)
- Communication via Hiperface, EnDat, SSI, BiSS …
Measurement of the angle error between the rotor angle and the encoder angle in a synchronous motor
-
- Support for manual angle adjustment
- Setting the encoder zero point
- Writing the angle offset to the encoder
Synchronous Motor Test
-
- Measurement of the EMF
- Determining the ke value during spin-out
Baking systems
Baking of windings and coils of all kinds
Controlled heating using electricity.
- Manually load and contact, then automatically bake
- Contact and bake automatically
- Baked with DC or AC current
- Up to 2500 A
- Up to 1000 V
- Up to 250 A/mm²
- Continuous measurement of winding temperature
- Reliable achievement of the desired baking temperature
- Three baking strategies: voltage, current, or temperature control
- Rapid shutdown in the event of a short circuit in the windings or a ground fault within ≤50 µs
Electric UV impregnation systems
Impregnation of windings and coils of all kinds
Controlled heating using electricity. Curing with UV light.
- Manually assemble and connect, then automatically impregnate and cure
- Automatically apply, impregnate, and cure
- Immersion impregnation with resin
- Heating with DC or AC current
- Curing with UV light
- Up to 2500 A
- Up to 1000 V
- Up to 250 A/mm²
- Continuous measurement of winding temperature
- Heating based on customizable temperature profiles
- Reliable achievement of the desired impregnation and curing temperatures
- Rapid shutdown in the event of a short circuit in the windings or a ground fault within ≤50 µs
Good to know:
Multifunctional test devices
Multifunctional tester vs. single tester – what is the difference?
The crucial difference lies in the scope of testing and functionality.
Multifunction testers
- Ideal for applications where multiple testing methods need to be combined in one system.
- Common combinations:
- Resistance test + Insulation test + High voltage test + Surge voltage test + Partial discharge test + …
- Ideal for:
- End-of-line test stations
- Mass production
- Automation
- Laboratories
- Advantages:
- Acquisition costs are higher, but it is more economical than several individual testing devices.
- Central test sequence control and documentation
- No external PLC required
- Maximum efficiency through fast, automated testing processes
- Integration of automatic test method switching
- Integration of automatic measurement path switching
- High flexibility
- More space-saving than multiple individual test units
Individual testers
- Ideal for applications where only one testing method (e.g., resistance testing) is required.
- Suitable for:
- Manual testing with test guns or test probes
- Automation
- Laboratories
- Advantages:
- Low purchase cost
- Easy to use
- Compact design
- Disadvantage:
- Several testing methods require a separate testing device.
The SCHLEICH Product Portfolio – Expect More!
Test equipment and systems
- Single-function and multifunction testers
- Automatic testers/test systems with a relay matrix
(2, 3, 4, 6, 9, 12, 15, 18, 21 … 100 terminals) - Complete testing stations
- Production lines with transfer systems
- EOL workstations
- Large-scale facilities
Connections and Interfaces
- Test probes
- Test probes
- Test adapter
- Test hoods, test booths, test fields
- Modular Connectors
- Interfaces for automation
- Interfaces to ERP systems
- Interfaces to MES systems
- Networking of test equipment
- Statistical analysis tools
- and much more…
Comprehensive service
- Professional consulting backed by expert knowledge
- Careful initial startup
- Regular certified calibration
- After-sales support from our service team
- Service by phone, via remote support, or on-site
- Customized training programs
- SCHLEICH.CARE.PREMIUM
Do you need personalized product advice?
We are happy to provide you with comprehensive support and advice on all our products and services.
Give us a call or send us an email!