Bonding impregnation systems
Single coils ⋅ Stators ⋅ armature Rotors ⋅ Transformers ⋅ Magnetic coils ⋅ Loudspeaker coils …
Bonding impregnation technology for the highest quality
Bonding impregnation systems ensure the mechanical stability and precise positioning of the windings in electric motor.
In thermal bonding , the copper enamel wire with an adhesive layer thermal bonding heated electrically until the adhesive is activated. After cooling, the windings are firmly bonded.
During impregnation, resin fills the gaps between the windings, improves electrical insulation, protects against moisture and dirt, and ensures better heat dissipation—for maximum service life and reliability.
Key facts:
- Controlled heating with electricity (AC or DC)
- Manual baking cell
- Fully automatic systems
- Integration into production lines
- Computer-controlled heating process
- High manufacturing quality and stable process flow
- Data exchange with MES
baking systems
thermal bonding windings and coils of all types
Controlled heating with electricity.
- Manual assembly and contacting, followed by automatic thermal bonding
- Automatic contacting and thermal bonding
- thermal bonding DC or AC current
- Up to 2500 A
- Up to 1000 V
- Up to 250 A/mm²
- Continuous determination of the winding temperature
- Reliable achievement of the desired baking temperature
- Three baking strategies: voltage, current, or temperature control
- quick shutdown winding or Fault to frame ≤50 µs
Electricity-UV impregnation systems
Impregnation of windings and coils of all kinds
Controlled heating with electricity. Curing with UV light.
- Manual assembly and contacting, followed by automatic impregnation and curing
- Automatically contact, impregnate, and cure
- Dip impregnation with impregnating resin
- Heating with DC or AC current
- Curing with UV light
- Up to 2500 A
- Up to 1000 V
- Up to 250 A/mm²
- Continuous determination of the winding temperature
- Heating based on freely selectable temperature profiles
- Reliable achievement of the desired impregnation and curing temperature
- quick shutdown winding or Fault to frame ≤50 µs
Can't find a testing device? – No problem!
We configure your modular solution – just ask us.
The SCHLEICH – Expect more!
Testing equipment and systems
- Single-function and multifunction testers
- Testing machines/testing systems with relay matrix
(2, 3, 4, 6, 9, 12, 15, 18, 21 … 100 terminals) - Complete test workstations
- Production lines with transfer systems
- EOL workstations
- large-scale plants
Contacts and interfaces
- test probes
- test adapter
- test hoods
- Modular contacts
- Interfaces for automation
- Interfaces to ERP systems
- Interfaces to MES systems
- Networking of test equipment
- Statistical analysis tools
- and much more...
full-service
- Professional advice with technical expertise
- Careful initial commissioning
- Regular certified calibration
- After-sales support from our service team
- Service by phone, remote maintenance, or on-site
- Customized training courses
- SCHLEICH.CARE.PREMIUM
Do you require personal product advice?
We would be happy to provide you with comprehensive support and advice regarding all our products and services.
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