MTC3 winding test systems are fully automatic, high-end testing devices for a wide variety of wound products in development, production, and testing laboratories.

The MTC3 test systems can be freely configured according to your requirements and provide for complex testing tasks. Using state-of-the-art technology, Test coils, stators, electric motors, generators, and transformers from 0.1 W to 500 MW.

The performance potential of the MTC3 testing systems is based on the interplay of all their strengths: user-friendliness, measurement accuracy, database concept—all components are perfectly coordinated with each other on the basis of innovative technologies.

SCHLEICH Save one of the first test equipment manufacturers Save consistently, successfully, and extremely reliably Save PCs SCHLEICH its MTC3 test systems for measurement, control, and Save . Our technicians and engineers' many years of experience with these systems provide operator with operator sophisticated test system with comprehensive software. Many useful software tools are included in our standard scope of delivery.

Our fully automatic MTC3 test systems Test windingssurge test and quickly for possible insulation faults thanks to the patentedsurge test . Once the device under test is device under test connected, the test runs with automatic switch-over connections and test methods. The MTC3 test step each individual specified test step . At the end of the entire test sequence, a clear and reproducible pass orresult is provided.

Hardware and software are developed and produced by SCHLEICH . Software and memory based on the latest proven^{Microsoft® technology}. Our diverse innovations continue to set technological standards for modern test benches running^Windows®. The system provides the operator with a clear, concise overview of the test, while the setup engineer has access to extensive input and configuration options.

Quality assurance is not neglected either. For this purpose, a comprehensive statistical evaluation is built-in into the testing system, leaving nothing to be desired. Last but not least, you can document the tested quality for your customers with a variety of different printouts.

The MTC3 test systems are manufactured according to your requirements based on the SCHLEICH CONCEPT. The various test methods required can be combined as needed from the pool of possible test methods.

Whether manual or automatic single, double, or multiple stations—with or without test cover test benches—or testing in automatic production lines, the MTC3 is the optimal solution. There are no limits to the variety of applications for the MTC3. The enormous flexibility of the hardware and software makes the testing system cost-effective and precisely tailored to your specific requirements.

Standard integrated test methods

• surge test , 12, or 15 kV –dependingon device selected device
• Insulation resistance test 6, 12, or15 kV DC
• high voltage test , 12, or 15 kV DC 
• visual test

Additional optional test methods:

• Partial discharge testing with surge test 
• high voltage test up to 6 kV 
• Partial discharge testing with high voltage AC 
• Resistance test µΩ to 100 kΩ
• room temperature compensation
• sense of rotation test the rotating field 

The MTC3 is available in various standard configurations. The configuration is determined according to the desired application.

Starting with the basic device with standard equipment, you determine the number of winding connections and temperature sensors required. You can select additional test methods from the available pool.

If you cannot find a suitable solution for your application here, we will be happy to put together a customized solution based on the SCHLEICH CONCEPT. More is always possible!

Based on the SCHLEICH CONCEPT, provide MTC3 test systems provide a wide range of possible combinations of different safety and functional test methods. Your individual test task determines the test methods you select from a large pool of test options.

Whether you need one test method a variety of them, you determine the configuration! For example, your MTC3 can be configured as high voltage test device special high voltage test device many test outputs. For more complex test tasks, you may need a combination of all possible test methods.

The SCHLEICH CONCEPT allows you to put together exactly the test device you need. And not just by installing various individual test devices in an oversized test rack, but by integrating all tests into a compact modular housing. The size of the housing depends on the type and scope of the various tests.

The flexibility of the MTC3 test systems is evident not only in the housing, but also in the number and arrangement of the test device's connections. With the 19" container and the 19" industrial cabinet, the measurement connections can be attached to all sides of the test device. This allows us to meet all spatial requirements.

Every testing device incorporates the experience gained from thousands of installations. At SCHLEICH , this experience is applied SCHLEICH , passionately, and without compromise.

That is "customer-based technology."

The test devices provide a wide range of testing options in a single provide very compact housing. The combination of test methods according to the SCHLEICH CONCEPT therefore also includes a modular housing concept.

Depending on your requirements, your application can be housed in a compact desktop device, a 19" plug-in unit, a 19" container, or a 19" industrial cabinet. We use precisely fitting housing components from renowned German manufacturers as well as components from our own production to ensure the professional and safe installation of the testing technology.

The software is based on the Microsoft^Windows® operating system^. The optimized user interface enables user-friendly test execution, test plan creation, test report printing, and statistical evaluation of the tests.

In automatic mode, all tests are performed fully automatically. The measurement results are continuously displayed and evaluated during the test. The clear pass/fail display visualizes the automatic evaluation.

The test sequence can be edited by simply adding or removing test steps. This allows the test sequence to be optimally adapted to different requirements. Each individual test step be test step edited and changed by double-clicking on the respective test step .

The comprehensive integrated user management system ensures that only authorized persons can make these changes. Additional work instructions make the MTC3 the perfect ISO 9001-compliant test equipment.

Test plans and test results be stored locally or on a central server. This ensures a high level of data security and optimal data exchange between different test systems.

The MTC3 works optimally in all network infrastructures. This feature provides the ideal platform for collecting, managing, analyzing, and distributing information.

Proven and widely used technologies from^Microsoft® memory used as memory .

The testing devices can also be ideally networked with ERP, PPS, and CAQ systems. provide tried-and-tested, customer-optimized standard solutions for all requirements.

The^{Windows®-based} MTC3 testing devices can be operated in network topologies of any complexity. You can install any number of testing devices at different company locations worldwide, all of which test results with a centralmemory test results plans and test results . Our extensive experience in the global networking of our testing devices gives you the safety of being able to offer the same product quality regardless of the production location.

Of course, all test plan, printing, labeling, and statistics tasks can also run on the individual test devices. However, in order not to disrupt the production process, it is advisable to use separate workstations for this purpose in networked systems. These workstations use the same software as the test devices in order to achieve the highest possible level of user comfort.

The label tags can also be stored centrally on a server. The testing device loads the appropriate label according to the respective test plan and transfers the data to a thermal transfer printer after testing. The labels can also be designed according to your requirements.

In the case of remote maintenance (via remote access), we can temporarily dial into your network if necessary and connect directly to the individual test device. This allows us to see the screen content of your test device directly at our premises. With your permission, we also have access to the mouse and keyboard. Of course, this work is only carried out in consultation with you and requires separate access authorization on your part.

The MTC3 is ideal for integration into automation systems. It offers an enormous variety of different interfaces for communication with a wide range of automation systems.

Typical requirements are:

• Control of complete processes and components
  – Processing of inputs, signal transmitters, scanners, RFID readers, etc.
  – Setting outputs for cylinders, etc.
  – Control of electric motors and drives, etc.
• Exchange of start, Stop, and result signals
• Direct communication with a PLC
• Bidirectional communication
  – Receiving test plans and test parameters
  – Sending qualitative and quantitative test results
  – Sending raw data
• Communication with robots, cameras, etc.

These tasks are performed by our configurable standard software modules, which reduce the effort required to integrate the MTC3 into automation systems to a minimum.

Data exchange between MTC3 and other IT systems is carried out using tried-and-tested solutions.

Typical applications:

• Importing production orders from ERP systems
• Automatic dynamic generation of inspection plans from production orders and parts lists
• Automatic dynamic generation of test plans from composite sub-test plans
• Automatic generation of serial numbers from production order data
• Feedback of results to ERP systems
• Receiving label data for label printing
• Communication with special systems in the automotive industry

Traceability gives you the ability to obtain clear and complete information about the entire manufacturing process, even retrospectively. In the event of quality problems during production or after delivery, traceability allows you to respond in a targeted manner.

We provide answers to the following questions:

• Which end products, assemblies, and components are affected?
• Which customers have the end products, assemblies, and components?
• Which assemblies and components are installed in the end product?
• When, where, and by whom were which parts processed in the manufacturing process?
• Who manufactured or supplied the assemblies and components?
• What test results available for the individual assemblies and the final product?

In order to answer these questions, each component, assembly, and end product must be clearly labeled with a number or code. Additional information such as customer number, supplier number, batch number, etc. may be required for better traceability and searchability.

MTC3 testing systems are capable of recording these markings and additional information, e.g., via barcode input, and Save together with the test results, the test date, and the tester's name in the memory testing device or in the network. This information can later be used to trace where, when, and by whom components were processed or delivered in the manufacturing process.

• Testing of stators, rotors, transformers, and chokes
• surge test 15 kV
• Fully integrated partial discharge testing in accordance with IEC 61934 and DIN EN 60034-18-41
• Resistance measurement using four-wire technology temperature compensation
• Insulation resistance test with automatic PI measurement
• Inductance testing | LCR inductance measuring bridge
• high voltage test according to VDE standard
• Partial discharge HVAC
• insulation test
• Precise four-wire with temperature compensation down to thespace
• Rotating field test with static probe
• Expansion to up to 150 connections
• Temperature sensor test for 1, 2, 3 … x sensors

• Automatic testing with automated good/bad comparison
• Fast, high-precision measurements using state-of-the-art DSP technology (digital signal processor)
• High-resolution measurement technology for all test methods
• Freely programmable inputs and outputs
• Switching matrices for all types of test methods
• PL e, SIL 3, two-hand operation type III C, Cat. 4 safety circuit
• High process reliability
• Integrated industrial PC with^Windows®7or^Windows®10
• Central memory millions of test plans and test results – SQL Server
• Most comprehensive statistical analyses – trending, Gaussian distribution, FPY...
• Traceability of all test object components
• user management
• Configurable test report printing
• Freely configurable label printing for thermal transfer printers
• Multiple label printers can be controlled
• Reading any 1D and 2D barcodes
• Remote control: RS232, PLC, Profibus, Profinet, CAN, DeviceNet, Ethernet, EtherCat, USB, etc.
• Full network connectivity
• Data exchange with ERP and CAQ systems
• Connection to MES systems
• Optimal OEM conditions for easy integration into automated lines
• Remote maintenance and remote calibration capability

The MTC3 is designed for a wide range of applications and can be tailored precisely to your needs thanks to a variety of configurable options. You get exactly the testing system that best suits your daily work.