
GLP2-MODULAR and Function Testers
Multifunction testers for universal safety and functional tests with up to 30 test methods
The GLP2-MODULAR testing device GLP2-MODULAR the electrical safety function of all types of electrical products. Innovative technologies set this testing device apart.
One highlight is its enormous modularity. Up to 30 integrable test methods form the basis for the perfect customized solution.
Thanks to its many intelligent functions, the test device covers all areas of application for modern safety and functional testing technology. It is ideal for production, laboratories, test fields, quality assurance, automation, and much more.
Flexible test plan creation, test order data entry, result storage, serial number assignment, freely configurable label printing, barcode functions, and many other features leave nothing to be desired. Thanks to various interfaces to the modern IT world, there are virtually no limits to integration into demanding manufacturing processes.
Key facts:
- Customizable test equipment and special solutions
- protective conductor test 200 A
- insulation test 10 kV
- high voltage test up to 100 kV
- high voltage test up to 100 kV
- leakage current test mA to 1 MHz
- Medical leakage current test mA to 1 MHz
- function test and 3-phase up to 300 A
- For all combinations of safety and functional tests
- Precision measurement technology for all testing methods
- PL e, SIL 3, Cat. 4 safety circuit (depending on device variant and degree of hazard)
Diverse testing solutions for awiderange of applications
There are countless applications in electrical engineering—and the GLP2-MODULAR to these challenges. As versatile as a Swiss Army knife, it masters a wide variety of safety and function test tasks.
You have the option of configuring hardware and software functions. The result a customized testing system that meets your requirements and your budget.
The GLP2-MODULAR testing system GLP2-MODULAR all testing methods in one device. This feature makes it possible to Test electrical products for all possible faults in a single test run.
The combination of various testing methods with our award-winning innovations ensures the quality of your production.
The foundation – starting point for everything
The basic module provides all the digital, display, and measurement technology. The basic module creates the conditions for combining a wide variety of safety and functional test procedures. The basic module does not contain any test methods.
The intuitive operation allows you to quickly create test plans. In no time at all, you can create test plans based on individual test steps. All test steps together make up the entire test sequence. Your product test step tested test step test step test step . Each test step of any test method predefined test parameters such as set value, limit value, test duration, etc.
We consistently rely on well-known and proven Microsoft® technologies. These are familiar to every operator private and business use. This makes working with the test device easy.
Clear displays support safe operation. Your employees will learn how to use the testing device intuitively and quickly. The display during testing is reduced to the essentials; only relevant data is shown.


The basic equipment
Function and technology
- Large capacitive touch display
- Clear screen display without sensory overload
- Microsoft® Windows operating system
- Powerful test plan editing
- Integrated plausibility checks for all parameters
- Fast, precise measurement technology
- Enormous configuration options
- Script editor for maximum flexibility
- Test plans and test results Save
- Local or network storage
- Monitoring switching cycles in accordance with Industry 4.0
- Remote maintenance and remote calibration via remote access
- Numerous national languages
Communication
- USB ports on the front and rear
- RS232 and LAN/Ethernet automation interface
- Digital I/O interface
- Result outputs for GO n.GO
- Interfaces for barcode scanners and label printers
- CAN bus with CAN-OPEN protocol
- Optional automation interfaces:
-
- EtherCAT
- PROFINET
- PROFIBUS
- and more
safety
- 2-channel safety inputs according to EN 50191
- Safety circuits with forced-guided safety relays
- Connection test cover, foot-switch, external safety switches, door contacts, light curtain, emergency stop, two-hand control, etc.
- Safe energy-side shutdown of test methods
- Safety and warning messages
- Integrated plausibility checks
- Integrated, explanatory help texts for each input
The SCHLEICH CONCEPT
Customized testing systems

Based on the SCHLEICH CONCEPT, provide GLP2-MODULAR provide a wide range of possible combinations of different safety and functional test methods. Your individual test task determines the test methods you select from a large pool of test options.
Whether you need one test method a variety of them, you determine the configuration! GLP2-MODULAR your GLP2-MODULAR can be configured as high voltage test device special high voltage test device many test outputs. For more complex test tasks, you may need a combination of all possible test methods.
The SCHLEICH CONCEPT of GLP2-MODULAR allows you to put together exactly the test device you need. And not only by installing various individual test devices in an oversized test rack, but by integrating all tests into a compact modular housing. The size of the housing depends on the type and scope of the various tests.
The flexibility of GLP2-MODULAR is evident not only in the housing, but also in the number and arrangement of the test device connections. With the 19" container and especially with the 19" industrial cabinet, the measurement connections can be attached to all sides of the test device. This allows us to meet all spatial requirements.
Every testing device incorporates the experience gained from thousands of installations. At SCHLEICH , this experience is applied SCHLEICH , passionately, and without compromise.
That is "customer-based technology."

Configuration examples


Your individual requirements definethehousing size
The test devices provide a wide range of testing options in a single provide very compact housing. The combination of test methods according to the SCHLEICH CONCEPT therefore also includes a modular housing concept.
Depending on your requirements, your application can be housed in a compact desktop device, a 19" plug-in unit, a 19" container, or a 19" industrial cabinet. We use precisely fitting housing components from renowned German manufacturers as well as components from our own production to ensure the professional and safe installation of the testing technology.

The automatic test method switch-over mechatronics
Testing technology from SCHLEICH proven itself thousands of times over in daily use. It is one of the most reliable products on the market and offers high utility value thanks to its outstanding performance and accuracy.
To save time, all connections on the test object can be connected using a contact adapter. The test device then performs the specified tests fully automatically without manual intervention. This is automatic test method switch-over using SCHLEICH automatic test method switch-over .
For test objects with multiple connections, it is more economical to connect all connections of the test object to the test device immediately. The test device then performs all tests between all connection points fully automatically. This procedure reduces the required clock rate and thus the cost of a test. switch-over the different connections is achieved by means of flexible switching matrices.
In order to minimize the time required to connect a test object with many connections, we implement the frequently requested dual or multi-station systems. This involves loading and discharge at one station discharge testing is carried out at the other stations simultaneously. In this way, very economical results can be achieved even with complex and extensive tests.

Test method switching
Depending on the type and scope of the test methods, provide a variety of switching options. These to ensure fast and automatic to ensure between the different test methods. Since the voltage differences between the test methods can be very large, safety when switching. A Resistance test 3 V is device under test to the device under test just as reliably as a high voltage test 6000 V. This protects your employees and the test object. And without compromise! That is why we only use high-quality components from our own production or from renowned manufacturers for switching and matrices, which have been proven thousands of times over.
dies
We provide the right relay matrix provide almost any task. The matrices differ in the number of connections and the TEST VOLTAGE to be switched. A matrix must switch 6000 V just as safely and reliably as millivolt signals. This is exactly why our engineers developed the matrices. The matrices are designed for two- and four-wire applications. They can be connected in series to increase the number of connections as required. Matrices with more than 100 connection points are not uncommon. The same applies to matrices as to test method switching: only the best quality is used.
station switching
Instead of using two or more test devices, station switching can be an economical alternative, for which we also set the highest safety requirements. While testing is in progress at one test station, the other test station is being charged or discharge. This inevitably requires the operator to touch terminals and connection cables. Touching the terminals and connecting cables poses a potential electrical hazard. Therefore, the measuring cables to the stations where no testing is currently taking place must be safely disconnected. In addition, it is recommended that the connections to device under test be device under test grounded.
Mechatronics | Script control
In addition to the hardware, the software also offers enormous flexibility. With the integrated script commands, you can implement additional PLC in the test device. As with a PLC , inputs PLC queried, outputs set, and logical links created.
The economic advantage lies in the direct control of mechatronic functional sequences. You can switch valves, limit switch , evaluate measured values yourself, and much more. The test device is thus able to generate additional functional sequences before, during, and after the test. This is ideal for your own test setups or for integration into automated production.
The test methods

protective earth resistance test
The protective conductor is tested using an electronically controlled, constant Test current. The test device calculates the protective conductor resistance from the voltage drop at protective earth conductor the flowing current. This must not exceed the maximum resistance specified in the standards. Using a test probe (to be ordered separately), the operator device under test the protective earth connections to be tested one after the other on device under test . The test is performed between the PE contact in the test socket and the test probe.

insulation resistance test
cold or warm
The insulation test with an electronically controlled, constant TEST VOLTAGE. The test device calculates the insulation resistance from the voltage drop across the insulation and the flowing current. This must not fall below the minimum resistance specified in the standards. The insulation resistance be measured both between all electrical conductors (protection class I devices) and between the electrical conductors and insulated housing parts (protection class II devices). The operator uses the test probe to scan the housing parts to be tested one after the other. At the end of the test, discharge test object is always discharge .

high voltage test
cold or warm
The insulation test performed using an electronically controlled, constant high voltage. During the test, the Test current must not exceed Test current specified maximum value. If the current rises above the maximum value, the test is automatically Cancelled. At the end of the test, discharge test object is always discharge .

high voltage test
cold or warm
The insulation test performed using an electronically controlled, constant high voltage. During the test, the Test current must not exceed Test current specified maximum value. If the current exceeds the maximum value, the test is automatically Cancelled. At the end of the test, discharge test object is always discharge .

function test
1- to 3-phase
The function test test object is performed under operating voltage based on the current consumption, cos, and/or power consumption of the test object. Target values and ± tolerances can be specified for each measured variable. If the electrical measured value is within the tolerance, the test result isGOGO The TEST VOLTAGE the function test 5 A is generated electronically in the test device.
The 5-A test is specialized designed specialized measuring very small currents. This allows very small power ratings to be measured and evaluated, for example in LED lights. The TEST VOLTAGE the function test 16 A is not taken directly from the test device's power supply cable, but is fed in via a separate test voltage cable on the rear of the test device. This allows different test voltage levels to be fed in.

leakage current test
1- to 3-phase
The leakage current test function test during the function test . It checks whether the leakage current the L+N conductors to PE (earth leakage current) or to insulated housing parts (housing leakage current) is not too high. The leakage current not exceed the maximum current specified in the standards. To test the housing leakage current, the operator uses the test probe to scan the housing parts to be tested one after the other.
The automatic test sequence
The standard GLP2-MODULAR the streamlined Windows® Embedded operating system. You always have all relevant test results a glance. The clear display of the test sequence enables structured and highly efficient work.
In automatic mode, the tests are performed semi-automatically or fully automatically. The tests run fully automatically, step by step, between all measurement connections device under test to the device under test .
If, for example, the operator has tomanually scan individual measuring points on device under test with a test probe, the test is interrupted by a messages. This interruption lasts until the operator has completed the manual task. The test then continues fully automatically. The test results automatically evaluated and clearly displayed.
The test sequence is edited by simply adding or removing test steps. This allows the test sequence to be test sequence adapted to different requirements. Each individual test step custom via test parameters .
The comprehensive integrated user management system ensures that only authorized persons can make these changes.

The input
To process the test steps, simply call them up. The test parameters easily changed and the test sequence adapted test sequence the test task. All entries are automatically checked for plausibility. There is no need to use a cumbersome test parameters plan editor. Informative explanations of each test parameters test parameters be test parameters by clicking on the question mark button.
The test parameters visible to every operator, but can only be changed by authorized persons.
The data
The GLP2 stores test plans and test results locally or on a shared network drive within the company network. We recommend connecting the test devices to a network.
This has the following advantages:
- All test devices in the network access the same test plans.
- All test devices Test the same specifications.
- Centralized storage for all testing systems in a global network makes it easier for you to ensure the quality of your products worldwide. Regardless of location.
- Test plans can be viewed and edited on PC workstations independently of the test device.
- test results be displayed, evaluated, and printed out on PC workstations.
The scripts
The script language provides an easy-to-understand and very powerful tool for customizing and specifically adapting GLP2.
This offers the following advantages:
- Individual adjustments by the operator
- Sequence control as in a PLC
- Adaptation to complex barcode content
- and much more
Manual inspection
The GLP2-MODULAR you with all integrated test methods individually—as if you had test method separate test device for each test method .
No test plan is required for the unique manual mode. The operator simply test method the desired test method and starts the test device.
The most important measurements are displayed in large digits. The other settings are also clearly visualized. This feature is unique. It is ideal for testing in the laboratory or at the repair station.




Manual mode
Select the desired test method start the measurement. To end the measurement, stop the measurement again.
There is no comparison with limit values. Instead, the measured values and the set test conditions are displayed continuously.
During the ongoing measurement, the test parameters can be set test parameters the touch display. This is a major advantage. It means that your device under test is device under test exposed to the test conditions. You can Test it through Test stress it for as long as you like.
Not only Test current test conditions such as TEST VOLTAGE Test current changed, but the actual values displayed and their physical units can also be switched according to the desired evaluation.
For test devices with multiple test connections, the test methods can be switched test sequence the available test connections as in an automatic test sequence . Manual measurement can thus be performed between any test connections. The test connections can be conveniently selected via the touch display. switch-over via the integrated relay matrix.
The GLP2-MODULAR Technology Package

The expansion of GLP2 with the Technology Package the extensive capabilities of Windows® . The display is shown on an external touch monitor, with the screen layout dynamically adapting to the monitor's resolution. The user interface is even more intuitive and clearer than the standard version. A full-fledged PC is used to increase performance.
The proven measurement hardware and precise measurement technology are identical to those of the standard device. The Technology Package an upgrade in terms of operation.
Based on Windows®PC, the large touch display, and the resulting technical possibilities, the user interface is even more informative and user-friendly than before. Our engineers have integrated all the modern features of the Windows®operating system. The result a clear, straightforward display that is impressive.
In addition to the functions of the standard software, an inspection plan revision including comprehensive inspection plan history management has been built-in. New or modified inspection plans can be approved according to the dual control principle. The inspection plans are approved by a controller and not by the person who created them.
The test protocol
All test results be output either immediately after the test or at a later time on the modern standard protocol. The language of the report can custom before output. Reporting is performed in accordance with IEC 61934. The standard languages are German, English, Chinese, Danish, French, Italian, Dutch, Polish, Portuguese, Swedish, Slovenian, Spanish, Czech, and Hungarian.
Printout on paper
AnyWindows® 10-compatible printer GLP2-MODULAR be connected to the GLP2-MODULAR . As usual inWindows®, simply click on the printer icon and all measurement results will be printed automatically.
Create PDF file
On request, the GLP2-MODULAR generates GLP2-MODULAR PDF file that is saved on a USB drive, the internal hard drive, or under any network path. Saving to the USB drive fully automatic in the main directory. No "copy and paste" inWindows® is required.
Generating a CSV file (optional)
Optionally, the GLP2-MODULAR can test sequence generate a CSV file GLP2-MODULAR a test sequence . The file is saved under any network path. The data transferred to the CSV file is freely configurable and can be adapted to your needs.
The GLP2-MODULAR the network
test results plans and test results be stored locally or alternatively on a central network drive. This ensures a high safety and optimal data exchange of test plans between different test systems.
The GLP2-MODULAR network-compatible even in its basic configuration. This feature provides the ideal platform for collecting, managing, analyzing, and distributing information.
The GLP2-MODULAR supplementary Technology Package also Technology Package the option of integration into a complex corporate domain.
The test plans and test results stored in a secure and reliable file system on a shared network drive.
GLP2-MODULAR with Technology Package also be networked with ERP, PPS, MES, and CAQ systems. provide tried-and-tested, configurable solutions for this requirement.
network failure

Each test device automatically stores local copies of the current server test plan database so that it can continue to operate in the event of a network failure.

In the event of a network failure, the local test plans are used and the test results are stored test results on the test device.

After restoring the network connection, the test device test results transmits the test results back to the server, so that thememory is up to datememory .
Complex global network for test equipment with Technology Package
The test devices can be operated in network topologies of any complexity. You can install an unlimited number of test devices at different company locations worldwide and connect them to the central network drive. Our experience in global networking of test devices gives you the safety of obtaining the same product quality regardless of the production location. Problems with revising test plans are now a thing of the past.
Of course, all test plan, printing, labeling, and statistics tasks can also run on the individual test devices. However, in order not to disrupt the production process, it makes sense to use separate workstations for this in networked systems.
The PC software editor&printer can therefore be installed on different workstations.
Label templates can also be stored centrally on a network drive. The test device then loads the appropriate template according to the test plan and prints the labels after the test. Central storage on the network drive ensures that all connected test devices always use the same label template.
If remote maintenance is necessary, we can temporarily dial into your network and access the individual test device directly. We can see the screen content of the test device directly. With your permission, we would also have access to the mouse and keyboard. These options are ideal for qualified support. Remote maintenance is of course only possible with your access authorization.

PC softwareeditor&printer

Edit inspection plans
Test plans are often created directly on the test device. Alternatively, test plans can also be managed, edited, and saved on a PC using the editor&printer software, which is included free of charge. Creating test plans on a PC has the advantage that ongoing production is not disrupted. Work can continue on the test devices. The software looks similar on the PC as it does on the test device. This means that operation is almost identical and therefore easy to learn.
The software is used in two operating modes:
- Data exchange via USB memory stick | Offline operation
- Data exchange via PC network | Online operation
Printing test results
The software allows you to easily create and print test reports. To do this, you import the test results a test device, filter them according to the tests to be printed, and create detailed and clear reports.
Automation
Fully automatic GLP2-MODULAR testing systems in production
The GLP2-MODULAR be ideally integrated into automated production. Automation is a particular strength of SCHLEICH due to the company's structure.
In addition to software, electronics, and systems engineering , automation systems engineering involves mechanics and mechatronics. These services are provided by SCHLEICH, our CNC machining centers, and mechanical assembly.
GLP2-MODULAR built-in your existing automation system
Do you have automated production and want to integrate the GLP2-MODULAR your production? The test device can be PLC remotely controlled via interfaces from a PLC . If necessary, test plans and test parameters can also be transferred test parameters the test device. Feedback on test results both qualitatively and quantitatively.
GLP2-MODULAR built-in a SCHLEICH test system
We supply testing systems consisting of the testing device, the contact system for the test object, and complete mechanical automation. Everything is turnkey and comes from a single source. All automation components are SCHLEICH , designed, manufactured, assembled, and commissioned in-house SCHLEICH .
GLP2-MODULAR testing, GLP2-MODULAR often also takes over the sequence control of the automation. For a higher degree of automation, a PLC is PLC as an alternative. We respond to customer wishes and requirements in a highly customized manner.
The result a solution tailored precisely to the task at hand.

Data exchange inautomation
The GLP2-MODULAR ideal for integration into automated systems. It offers an enormous variety of different interfaces for communication with a wide range of automation systems.
Typical requirements are
- Control of complete processes and components
– Processing of inputs, signal transmitters, scanners, RFID readers, etc.
– Setting outputs, e.g., for cylinders ...
– Controlling motors and drives ... - Exchange of start, Stop, and result signals
- Direct communication with a PLC
- Bidirectional communication
– Receiving test plans and test parameters
– Sending qualitative and quantitative test results
– Transferring raw data - Communication with robots, cameras, etc.
These tasks are performed by our configurable standard software modules, which minimize the effort required to integrate GLP2-MODULAR automation systems.
In particular, the expansion of the GLP2-MODULAR the Technology Package access to almost all automation interfaces.

Data exchange with IT systems
Data exchange between GLP2-MODULAR other IT systems is carried out using proven solutions.
Typical applications:
- Importing production orders from ERP systems
- Automatic dynamic generation of inspection plans from production orders and parts lists
- Automatic dynamic generation of test plans from composite sub-test plans
- Automatic generation of serial numbers from production order data
- Feedback of results to ERP systems
- Transfer of label data for label printing
- Communication with special systems in the automotive industry

GLP2-MODULAR test equipment
TEST VOLTAGE 1 kV to 100 kV | Test current 3 mA to 5 A
The GLP2-MODULAR you the most comprehensive range of high-voltage test equipment currently available on the market. Whether you need device AC, AC with rectification, DC with highly stable output voltage, or AC plus DC in a single device .
High-voltage test devices are used to check the electrical insulation capacity and dielectric strength (air and creepage distances) of all types of electrical components and assemblies.
The testing devices are ideal for quick and easy testing in production or in the laboratory. The tests can run manually with safety guns or automatically.
GLP-MODULAR luminaire testers
SCHLEICH testing systems for intermediate and final inspection of all types of luminaires for the entire luminaire production process. From Test complete luminaire to individual LED modules, you receive all safety and quality testing methods from a single source.
From compact safety testing devices to complex test benches with cameras or robots, SCHLEICH is SCHLEICH expert partner.
Many manufacturers of all types of lighting fixtures worldwide rely on our testing technology. In addition to reliable testing technology and MES (Manufacturing Execution System) data exchange, the international networking of testing and database systems, such as withSAP®, is also becoming increasingly important.

Interface communication in luminaires
- Interface communication directly via the test devicewithoutan external PC
- DALI
- DSI
- Analog
- Touch/Push
- DMX
- NFC
- and more …
Safety testing of luminaires
- protective conductor resistance mains terminal and any housing parts
- insulation resistance L1, N, and PE or L1, L2, L3, N, and PE
- insulation resistance mains terminals and interface connections
- If necessary, high voltage test AC, e.g. for UL
- high voltage test DC for LED modules, if necessary
- leakage current test, if necessary
- Compliant with all common global standards
function test luminaires
- Current consumption measurement starting at 1 mA
- Power consumption measurement starting at 1 watt
continuity test luminaires
- continuity test the wiring—including the dimming cables
Evaluations with camera
- Brightness of individual LEDs
- Light color of individual LEDs
- Inspection of reflectors and diffusers
Parameterization of the ECG/ECG of luminaires
- Parameter transfer to the EVG/ECG for configuration
- Reading information from the EVG/ECG
- Parameterization of electronic ballasts/ECGs from a wide range of manufacturers
- operator guidance images and text
- Flashing the ECG
All facts at a glance
Customized multifunction testers with up to 30 test methods and integrated test method switching


- protective conductor test 200 A
- insulation test 10 kV
- high voltage test up to 100 kV
- high voltage test up to 100 kV
- leakage current test mA to 1 MHz
- Medical leakage current test mA to 1 MHz
- function test and 3-phase up to 300 A
- For single-phase and three-phase test objects, plus dozens of additional test points
- Switch matrices for all types of test methods
- Up to 250 programmable test point connections
- All combinations of safety and functional tests
- Customizable test equipment and special solutions
- Precision measurement technology for all testing methods
- Fully and partially automated tests
- Manual checks
- PL e, SIL 3, Cat. 4 safety circuit (depending on device variant and degree of hazard)
- High process reliability
- Various housing variants
- Multiple stations with up to 3 test stations
- Integrated "PLC" via freely programmable script language
- Intuitive operating concept via 7" touch display plusConnection
- Additional input via keyboard and mouse possible
- Reading any 1D and 2D barcodes
- Ethernet, Profibus, WiFi, USB, and serial interfaces
- Communication via RS232 and/or SCPI standard commands
- memory test plans and test results
- user management
- log printing
- Freely configurable label printing for thermal transfer printers
- Multiple label printers can be controlled
- Full network connectivity
- Remote maintenance or remote calibration option
- Remote control option for automation
- Ideal for OEMs
- Includes traceable factory calibration certificate
- Includes SCHLEICH.CARE.PREMIUM
The areas of application
The GLP2-MODULAR designed for a wide range of applications and can be tailored precisely to your needs thanks to a variety of configurable options. You get exactly the testing device that best suits your daily work.
Manual inspection | Inspection station – Repair station – Laboratory
The unique manual mode allows you to apply all test methods integrated in the test device directly and manually as required. No prior parameterization of the tests is necessary. Simply test method the desired test method and start your test. Similar to a multimeter, the software always provides you with the current measured values. This allows you to evaluate your test object immediately and in detail.
Long-term analyses lasting hours, days, and weeks can also be carried out without any problems in this operating mode.

Semi-automatic testing | Manufacturing
A typical test in production can be performed manually using test probes or semi-automatically or fully automatically. The GLP2-MODULAR operator guidance for these applications thanks to its flexibility and convenient operator guidance . The GLP2-MODULAR can store GLP2-MODULAR any number of test sequences for testing different test objects. These can be started directly via the integrated touch display, an external PC keyboard, or a barcode scanner.
If required, the testing device can generate a label directly after completing the test. In addition, a wide range of order data can be order data , which can be printed out alongside the test results on the SCHLEICH.

Fully automatic testing | Series production
built-in a fully automated production line/production plant, testing is performed fully automatically without manual intervention. As a rule, the GLP2-MODULAR operates in one of two modes:
Mode 1:
The GLP2-MODULAR fully remote-controlled by a system controller. The higher-level controller specifies all test parameters or selects the test sequence stored in the test system. The system controller handles the contacting and all mechanical processes. Once the system controller has prepared the test, it starts the test device. After the test is complete, the GLP2-MODULAR transmits GLP2-MODULAR test results to the system controller.
Mode 2:
The GLP2-MODULAR an additional PLC all mechanical processes in the test cell. In addition, the test device communicates with a plant control system or an MES system.

Project examples
Fully automatic, robot-controlled luminaire testing station
Price-sensitive products are increasingly being manufactured in automated production cells. The figure shows a production cell with a central robot and four processing/inspection stations.
Production is carried out by the robot, which performs various handling and screwdriving tasks. In between, intermediate tests are carried out at the various workstations by a central testing device.
Once the luminaire has been completely assembled, it undergoes a final inspection. All safety, functional, and quality checks are GLP2-MODULAR fully automatically by GLP2-MODULAR . Cameras with different lenses and aperture settings are used to check the quality of the LED modules, which are often very bright. This is the only way to detect differences in brightness and color between different LEDs.


Test system for electronic assemblies
The test device is used for electrical safety testing of electronic assemblies. For this purpose, the assemblies are inserted into a test adapter. The test adapter is equipped with a hold-down device and a mounting plate with integrated spring contacts. The spring contacts are used for electrical contact with the test object and for connection to the test device. Closing the test cover the device under test the spring contacts.
The test methods integrated in the test device are automatically switched to the spring contacts in the test adapter via a relay switching matrix. The matrix is so flexible that testing can be performed between any spring contacts or groups of spring contacts. This can be test step programmed from test step test step .
- Test adapter with spring contacts
- test cover touch protection
- Insulation and high voltage test
- Contacting in two- or four-wire technology
- High-current contacts for protective conductor test

Test system for tubular motors
The testing machine performs complete functional and safety tests on tubular motors. These motors are used in roller shutters and blinds. A low shaft speed is required for this application. This is achieved by means of an integrated gearbox.
Both electrical and mechanical parameters are Test. The most important electrical parameters are electrical safety voltage, current, and power during the function test . The most important mechanical parameters are torque and speed. To Test these, a load machine controlled by the test device is built-in into the test bench.
Since a tubular motor is operated in both directions of rotation, both directions of rotation are also tested by the test system. The mechanical adaptation of the shaft is fully automatic.
- torque measurement
- slip clutch test
- current consumption measurement
- Variable power supply
- Label printer for type plates with serial numbers, etc.
- light curtain


Test system for automotive charging cables
- GLP2-MODULAR
- 25 Test methods
- automatic test method switch-over
- Up to 320 relay matrix
- inspection plan database
- test result database
- Barcode scanner
- label printing
- test cover 10
- Custom test setup
- Contact adapter for various charging cables
- Integrated LED result lights
- Holding during the exam
- Automatic opening after successful verification
Test system for rail vehicles
Mobile testing device for functional and high voltage test heating systems in passenger and dining cars.
The test device simulates the railcar. Instead of the railcar, the mobile test device is connected to the car to be tested. The test device feeds the test voltages into the train busbar.
- high voltage test to 6 kV AC, 200 mA
- function test up to 1500 V, 50 kVA continuous power
- function test up to 1500 V, 78 kVA short-time power
- function test up to 4000 V, 70 kW continuous power
- function test up to 4000 V, 110 kW short-time power
- Manual and automatic test mode
- safety features
- Safety check of the ground connection to the train
- Safety check of the train busbar to ensure it isfree of voltage
- Two-handed start
- External emergency stop on a mobile stand
- Drawbar with parking brake
- Cable magazine for all connections
- Storage of all test results

Testing system for electric and gas stoves
Electrical and gas stoves are tested in a test area secured with a light curtain. Due to the size of the work area, a large additional monitor is connected to the GLP2 for optimal visualization.
In addition to performing safety and functional tests, the GLP2-MODULAR controls a leak tester. For safety reasons, leak tests on gas stoves are mandatory to ensure that gas pipes, control switches, and valves are free of leaks.
The test results leak test are stored quantitatively and qualitatively together with the electrical test results. This means that all target and actual values for a tested stove are available for later statistical evaluations, test reports, or even for complaint processing.

High-voltage testing system for rail vehicles
Testing rail vehicles can be exciting in the truest sense of the word. Exciting because you are dealing with test voltages of up to 80 kV! And, of course, with high test currents. Large, high-power voltage sources are therefore required for insulation tests on rail vehicles.
However, the design of the high-voltage test device is also rather unusual compared to normal everyday laboratory work, because who wants to stand right next to an 80 kV system? For this obvious reason—and often also for space reasons—a split device is the ideal design for such applications.
- high-voltage transformer 80,000 VACeff
- Insulation of the transformer with insulating oil
- Voltage measurement via integrated high-voltage divider
- Test current to 200 mA
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