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Data protection*

Single test covers

Test with mandatory contact protection

Test covers are protective measures designed to shield operators from electrical hazards and prevent contact with the device under test during testing. They are available in various designs and sizes to cover almost all applications.

Our extensive range of standard test covers covers almost all applications. If a suitable standard solution is not available in our portfolio, we also manufacture special test covers for you.

Key Facts:

  • Extensive selection of standard test cover variants
  • Mechanically robust and durable designs
  • Designed for demanding use in industrial environments
  • Long service life and reliable function

14 Product Variants

Single test cover M1-546-792-520

Model1
Internal dimensions500 x 730 x 330 mm – Width x Depth x Height
External dimensions546 x 792 x 520 mm – Width x Depth x Height
Rated voltagemax. 8 kV AC / 10 kV DC
safetyup to PL e, SIL 3, Cat. 4 achievable - two-channel safety limit switch with certified evaluation device
Interlock during testingoptional
Automatic openingoptional
LED result indicator lightsGO / NOGO - on the front edge
Connection of the test cables on the rear panelPrepared for 1 industrial plug
Load capacity of the base50 kg
ESD versionoptional
Mountable on table frameoptionally with adjustable leveling feet or lockable castors
Integrable into SCHLEICH rolling tableoptional
CAD data availableYes, on request
Availabilityin 15 business days
Order number 400201

Single test cover M10-946-837-625

Model10
Internal dimensions800 x 600 x 500 mm – Width x Depth x Height
External dimensions946 x 837 x 625 mm – Width x Depth x Height
Rated voltagemax. 6 kV AC / 8 kV DC
safetyup to PL e, SIL 3, Cat. 4 achievable - two-channel safety limit switch with certified evaluation device
Interlock during testingoptional
Automatic openingoptional
LED result indicator lightsGO / NOGO - built-in in the test chamber
Connection of the test cables on the rear panelprepared for 4 industrial plugs
Load capacity of the base150 kg
ESD versionoptional
Feed-through for a transfer beltoptional, max. 400 mm wide
Ball casters in the baseoptional
Mountable on table frameoptionally with adjustable leveling feet or lockable castors
CAD data availableYes, on request
Availabilityin 15 business days
Order number 4000281

Single test cover M20-1050-800-705

Model20
Rated voltagemax. 6 kV AC / 8 kV DC
safetyup to PL e, SIL 3, Cat. 4 achievable - two-channel safety limit switch with certified evaluation device
Interlock during testingyes
Automatic openingyes
Automatic Closingyes
LED result indicator lightsGO / NOGO - mounted on the test cover
Load capacity of the base25 kg, 50 kg optional
ESD versionoptional
Feed-through for a transfer beltoptional, max. 400 mm wide
Ball casters in the baseoptional
CAD data availableYes, on request
AvailabilityProduction upon receipt of order
Show all 14 product variants

Perfect and safe contact protection

SCHLEICH test covers are a robust, durable investment for reducing operator hazards. Ergonomics and reliability are prioritized, thanks to the contact-safe covering of the devices under test.

The smooth-running test cover is made of shatterproof, transparent plastic and covers the device under test to allow visual observation or inspection during testing. Tests are only possible when the test cover is closed, and the closed state of the cover is continuously monitored by a dual-circuit safety limit switch. It complies with legal requirements and is safety-approved.

Closing the test cover starts the test sequence. Opening it during an ongoing test leads to an immediate cancel by the test device. The TEST VOLTAGE is switched off in the test device, and the device under test is discharged. The discharge process is monitored by the test device.

Via the optional interlock, the test cover remains locked:

  • until the complete discharge of the device under test
  • until the completion of a mechanical movement or rotation
  • in case of a negative test result (NOGO)

The test covers can be equipped with custom mechanical fixtures for your devices under test. These can be easily mounted on the base plate or on interchangeable plates. Inside the cover, there are Connections for contacting the test leads. The connecting cables to the test device are typically connected via secure connectors on the test device.

The complete insulation of the test space prevents voltage propagation to the outside. Operating personnel are optimally protected.

To protect sensitive products from electrostatic charge and discharge, test covers made of ESD materials are available at an additional cost.

Individual test covers in various sizes and designs

Individual test cover Model 0

Individual test cover Model 1

A table frame is optionally available with leveling feet or castors.

Test cover built-in to a rolling table.

Test cover mounted on a test device in a rolling cabinet.

Individual test cover Model 13

The test cover is prepared for the installation of up to three rectangular industrial connectors. To do this, simply remove the covers on the connection box in the test cover and install the industrial connectors. Round high-voltage connectors from SCHLEICH can also be installed.

The base plate of the test cover can be loosened with a few screws and easily pulled out to the front. Below the base plate, there is sufficient installation space to route test leads up to the base plate. Your advantage: Custom place your device under test fixture and device under test connections ergonomically optimally on the base plate.

An application with exchangeable base plates is also feasible. Via a flexible plug connection on the rear side of the base plate, you can directly establish the connection to the test cover. To ensure that the connectors of the base plate and the connection box fit perfectly into each other, the base plate is laterally guided.

The rear panel of the test cover can be opened for the installation of a safety relay or other components. The connection box can be easily removed from the test cover, allowing for convenient wiring and adaptation to custom requirements.

Individual test cover Model 10

Additionally, table frames with leveling feet or castors are available – for maximum ergonomics in your work space.

Test cover with a continuous, manually operated roller conveyor – for comfortable and safe handling of devices under test.

Ball transfer units built-in to the work surface – for effortless and precise positioning of device under test carriers.

Practical solution for the test space.

Our modular table frame offers built-in pull-out drawers for test adapters and tools, as well as storage boxes for assembly tasks directly at the test station.

This way, you have everything within reach, save time, and ensure an efficient work environment.

Individual test cover Model 20

Custom test cover with a continuous transfer belt and built-in test setup.

The test cover is constructed on all sides as a Faraday cage. This allows very precise measurements to be run without external interference.

Individual test cover Model 21

All Facts at a Glance

Perfect contact protection

  • Extensive selection of standard test cover variants
  • Mechanically robust and durable designs
  • Designed for demanding use in industrial environments
  • Long service life and reliable function
  • Built-in result indicators
  • Space and solutions for terminals, contacting elements, and built-in components
  • Automatic start after closing
  • Immediate interruption of the ongoing test upon opening
  • Up to Performance Level PL e
  • Two-channel safety evaluation
  • Transparent test cover for observing the device under test during testing
  • Options
    • Cover interlock
    • Automatic closing
    • Automatic opening
    • Table frames with and without castors
    • Reinforcement for heavy-duty devices under test
    • ESD version
    • Built-in illumination
  • Solutions
    • For integration into automated production lines
    • For integration into your specialized test project – e.g., with robots
    • For the installation of manual contacting elements/adapters
    • For the installation of automatic contacting elements/adapters

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