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Data protection*

Special test covers

Custom designed and specialized for you

Test covers are protective measures that shield operators from electrical hazards and prevent contact with the device under test during testing. They are available in various designs and sizes to cover almost all applications.

We design and manufacture specialized custom forms of various types and sizes tailored to your requirements. We also supply the appropriate contacting solution for the device under test.

Key Facts:

  • Mechanically robust and durable designs
  • Designed for harsh industrial use
  • Automatic start after closing the test cover
  • Immediate interruption when opening the test cover during the test
  • Up to Performance Level PL e
  • Special solutions
    • with built-in components for your device under test
    • with built-in transfer system for workpiece carriers
    • with installation of manual contacting solutions
    • with installation of fully automatic contacting solutions
    • for automatic production lines

Perfect contact protection – custom adapted

Special test cabin with safety light curtain

Ergonomic test cabin with ball roller conveyor

The cabin is equipped with a continuous ball roller conveyor for workpiece transport. Workpiece carriers are inserted from one side and securely held during testing by a centrally installed Stop and fixation device.

Maximum safety:

  • The rear space is protected against accidental contact.

  • The front and sides are secured by vertical light curtains.

  • A horizontal light curtain also protects against access from below.

The contacting unit can be comfortably moved by the operator to the desired position in horizontal and vertical directions.

Special test cover on a test bench

  • Ergonomically slightly inclined sliding cover.

  • Linear guide for almost effortless operation.

  • Customized contacting for blind belt winders.

  • Interchangeable adapter for various belt winders.

  • Including load test of the drive.

  • Including test of the drive slip clutch.

  • Built-in camera for automatic evaluation of LCD displays and their contents.

  • Light shading of the sliding cover for reliable optical assessment.

  • Compact design consisting of test device and test cover.

Special test cover with a Faraday cage

  • The test cover moves upwards via a rearward-sloping ramp and is supported by a drive.
  • In the open state, the test space is fully accessible.
  • Roller conveyors docked on both sides for comfortable and efficient loading.
  • The cover is designed as a Faraday cage on all sides and enables high-precision partial discharge measurements without external interference.

Special test cover with continuous roller conveyor

  • Test cell built-in into a production line with a special test cover and a continuous automatic roller conveyor.
  • The side inlets and outlets open and close automatically.

Special test cover with built-in sound insulation

  • All-round built-in sound insulation.
  • Significant reduction of noise emissions.
  • Very large opening for convenient loading and unloading.
  • Easy opening and closing thanks to gas springs.
  • Monitored interlock for increased safety.
  • Built-in viewing window in the test cover.
  • Built-in interchangeable system for various adapters.
  • Robust construction made of 80 × 80 mm aluminum profiles.

Special test cabinet with swing doors

  • Ample space for large-volume devices under test.

  • Swing doors.

  • Monitored door interlock at the top and bottom.

  • Accessible for pallet trucks.

  • Wedge-shaped access ramp.

  • Fully insulating interior lining.
  • Optional floor insulation.

Special test cover with Faraday cage

  • The test cover is equipped on all sides as a Faraday cage, which reliably shields the test chamber from external high-frequency faults.
  • The HF-tight Faraday cage enables high-precision partial discharge measurements without external fault influences.
  • The test cover is conveniently vertically movable and seals absolutely HV-tight against the base plate by means of specialized high-frequency sealing bars.
  • In the open state, the test space is fully accessible.
  • Roller conveyors docked on both sides for comfortable and efficient loading.
  • Ball rollers are located on the base plate to allow the workpiece carrier to be pushed very smoothly into the test chamber. 

Special test cover with continuous roller conveyor

  • The test station is built-in into a production line with a manual roller conveyor.

  • Contacting is performed manually using Kelvin test tongs.

  • The side doors as well as the front door open and close automatically.

  • The doors are equipped with built-in pinch protection.

Special test cover with horizontally divided front door

  • The horizontally divided front cover closes upwards in two stages.
  • This results in a low height requirement.
  • Ideal for low-height production areas.

All Facts at a Glance

Perfect contact protection

  • Custom designed and manufactured
  • Mechanically robust and durable designs
  • Designed for demanding use in industrial environments
  • Long service life and reliable function
  • Built-in result indicators
  • Space and solutions for terminals, contacting elements, and built-in components
  • Automatic start after closing
  • Immediate interruption of the ongoing test upon opening
  • Up to Performance Level PLe
  • 2-channel safety evaluation
  • Options
    • Cover interlock
    • Automatic Closing
    • Automatic opening
    • Single to multi-sided light curtain
    • Table frames with and without castors or ball transfer units
    • Reinforcement for heavy-duty devices under test
    • ESD version
    • Built-in illumination
  • Solutions
    • for integration into automated production lines
    • for adaptation to your custom test project, e.g., with robots
    • For the installation of manual contacting elements/adapters
    • For the installation of automatic contacting elements/adapters

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