Your local contact:Multifunction test devices for electric motors and windings
Multifunction test devices combine several test methods in one device. At SCHLEICH, a built-in test method switch-over in the multifunction test device is also standard. This automatically switches the various test methods in a test sequence to the required test connections.
Your Advantage
You only need to connect the device under test once, then the multifunction device automatically tests all required test steps sequentially. This saves time, reduces errors, and makes the test process more efficient.
Typical tests
- Resistance
- surge test
- Partial discharge
- High voltage AC/DC
- Insulation resistance, PI, DAR
- Inductance, Capacitance
- Rotating field …
Key Facts:
- All test methods in one device
- Fully automatic execution of the entire test
- Maximum flexibility
- Switching of test methods without time loss
- Expandable to many test points
- Clearly structured input of test parameters
- Very compact design
MotorAnalyzer1
The entry-level model for your Motor service
CHECK YOUR MOTOR'S HEALTH!
For electric motor service and repair
For electric motor repair
For maintenance, servicing, and service
- Universal stator-, armature-, Motor- and transformer testing equipment
- 10 built-in test methods
- Automatic measurement between the three Connections of a three-phase Motor
- Built-in results database
- Transmission of the results via RS-232 or USB interface to the PC
- Mains-independent battery operation with battery status indicator
- Extremely compact design
- Ideal tool for on-site use and for the workshop
MotorAnalyzer3
The mobile ALL-IN-ONE professional model for your Motor service
CHECK YOUR MOTOR'S HEALTH!
For electric motor service and repair
For electric motor repair
For maintenance, servicing, and service
- Globally unique – the mobile ALL-IN-ONE test device
- AutoTest – the fastest troubleshooting
- Battery operation – Test nonstop
- surge test up to 3 kV | 0.45 Joule
- High voltage DC up to 6 kV
- Insulation up to 500 GΩ
- Polarization index and DAR
- LCR measurement
- Automatic measurement between the four relevant Connection points of the three-phase Motor
- three winding Connections
- one housing Connection (laminated core or Motor housing)
- Communication with
«» PC via Bluetooth
MTC2 R7
Universal winding Test devices 6, 12, 15, 30, 40 and 50 kV
MTC2 winding Test systems are very compact, fully automatic high-end Test devices for a wide variety of winding goods in development, production, and Test laboratory.
For production, EOL, automation
For test laboratory, R&D, approval, certification tests
For repair, maintenance, and service
surge test
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- Ultra-fast 50 measurements per second
- Phase comparison between phases
- Patented peak-to-peak measurement
Partial discharge compliant with DIN EN 60034-18:2014
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- Passive or active antenna
- Conducted coupling
ohmic resistance
-
- Winding
- Temperature sensor
insulation resistance
-
- IR
- PI
- DAR
High voltage AC optional
Test connections
-
- Standard: 4
- Optional: 7 and more
MTC3 R2
The high-end test systems for Motor production – without limit
MTC3 winding test systems are fully automatic high-end test devices for various winding goods in development, production, and test laboratories.
For production, EOL, automation
For test laboratory, R&D, approval, certification tests
- Testing of stators, rotors, transformers and inductors
- Surge test up to 15 kV
- Fully built-in partial discharge test according to IEC 61934 and DIN EN 60034-18-41
- Resistance measurement in four-wire technology with temperature compensation
- Insulation resistance test with automatic PI measurement
- Inductance test | LCR inductance measurement bridge
- High voltage test AC according to VDE standard
- Partial discharge at high voltage AC
- Insulation test DC
- Precise four-wire resistance measurement with temperature compensation down to the µΩ-space
- Rotating field test with static probe
- Expansion to up to 150 connections
- Temperature sensor test for 1, 2, 3 … x sensors
GLP3-M
Electric motor Test - EOL, Series and Laboratory
For production, EOL and automation
For test laboratories
Test benches for functional and safety testing of all types of Motors.
- Asynchronous Motors
- Synchronous Motors
- Linear Motors
- Stepper Motors
- BLDC
- DC Motors
- …
- Motor attachments
– Brake
– Temperature sensors
– Humidity sensors
– Auxiliary heating
– Fan
– Centrifugal switch
– Rotor position sensors, Encoders, Resolvers, Multiturn encoders …
– Electronic nameplate
Dynamic-MotorAnalyzer
Online Monitoring and Troubleshooting for electric Motors
CHECK YOUR MOTOR'S HEALTH!
Troubleshooting & Online Monitoring on running Motors/Generators.
What is the cause of the problem?
The Dynamic-MotorAnalyzer supports fault diagnosis and analysis.
For electric motor service and repair
For electric motor repair
For maintenance, servicing, and service
- Suitable for mains and frequency converter operation
- Electrical mains and Motor input data
- Energy consumption, utilization, efficiency …
- Mechanical power, torque …
- Unique multifunctional oscilloscope
- Data recorder for long-term measurements
- Data recorder for real-time measurement data and playback for later analysis
- Trend analysis for predictive maintenance
EncoderAnalyzer
Test and adjust rotor position encoders
CHECK YOUR MOTOR'S HEALTH!
Troubleshooting and angle adjustment on Encoders, Resolvers, Absolute encoders …
What is the cause of the problem?
The EncoderAnalyzer supports troubleshooting and analysis of why a Motor does not run with encoder.
For electric motor service and repair
For electric motor repair
For maintenance, servicing, and service
Detailed automatic encoder signal analysis
-
- Resolver
- Magnetic encoders
- Optical encoders
- Incremental encoders
- SinCos encoders
- Absolute encoders (single-turn and multi-turn)
- Communication via Hiperface, EnDat, SSI, BiSS…
Error angle measurement of rotor and encoder angle on the synchronous Motor
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- Support for manual angle adjustment
- Setting the encoder zero point
- Writing the angle offset to the encoder
Synchronous Motor test
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- BEMF measurement
- Determination of the ke-value during coasting
Bonding systems
Thermal bonding of windings and coils of all types
Controlled heating with current.
- Manual assembly and contacting, followed by automatic thermal bonding
- Automatic contacting and thermal bonding
- Thermal bonding with DC or AC current
- Up to 2500 A
- Up to 1000 V
- Up to 250 A/mm²
- Continuous determination of winding temperature
- Process-reliable achievement of the desired thermal bonding temperature
- Three thermal bonding strategies: voltage, current, or temperature control
- quick shutdown in case of winding or Fault to frame within ≤50 µs
Current-UV Impregnation Systems
Impregnation of windings and coils of all types
Controlled heating with current. Curing with UV light.
- Manually load and contact, then automatically impregnate and cure.
- Automatically contact, impregnate, and cure.
- Dip impregnation with impregnating resin.
- Heating with DC or AC current.
- Curing with UV light.
- Up to 2500 A
- Up to 1000 V
- Up to 250 A/mm²
- Continuous determination of winding temperature
- Heating based on freely selectable temperature profiles.
- Process-reliable achievement of the desired impregnation and curing temperature.
- quick shutdown in case of winding or Fault to frame within ≤50 µs
Good to know:
Multifunction test devices
Multifunction test device vs. single test device – What is the difference?
The decisive difference lies in the test scope and functionality.
Multifunction test devices
- Ideal for applications where multiple test methods are to be combined in one system.
- Typical combinations:
- Resistance test + insulation test + high voltage test + surge test + partial discharge test + …
- Ideally suited for:
- End-of-line test benches
- Series production
- Automation
- Laboratories
- Advantages:
- Higher acquisition costs, but more economical than several single test devices
- Central test sequence control and documentation.
- No external PLC required
- Maximum efficiency through fast, automated test sequences
- Integration of automatic test method switch-over
- Integration of automatic measurement channel switch-over
- High flexibility
- More space-saving than multiple individual test devices
Individual test devices
- Ideal for applications where only one test method (e.g., Resistance test) is required.
- Suitable for:
- Manual testing with test probes
- Automation
- Laboratories
- Advantages:
- Low acquisition costs
- Easy operation
- Compact design
- Disadvantage:
- For multiple test methods, a separate test device is required for each.
The SCHLEICH product portfolio – Expect more!
Test devices and systems
- Single and Multifunction Test Devices
- Automatic test systems/test systems with relay matrix
(2, 3, 4, 6, 9, 12, 15, 18, 21 … 100 terminals) - Complete test workstations
- Production lines with transfer systems
- EOL workstations
- Large-scale systems
Contacting and interfaces
- Test Tips
- Test probes.
- Test adapters
- Test covers, test cabins, test fields.
- Modular contacting
- Interfaces for automation
- Interfaces to ERP systems
- Interfaces to MES systems
- Networking of test devices
- Statistical analysis tools
- and much more…
Comprehensive service
- Professional consultation with technical expertise
- Thorough initial Commissioning
- Regular certified calibration
- After-sales support by our service team
- Service by phone, via remote maintenance, or on-site
- Tailored training courses
- SCHLEICH.CARE.PREMIUM
Do you require personal product consultation?
We gladly provide you with comprehensive support and advice on all our products and services.
Call us or send us an email!