Function Test Devices with Built-in Safety Tests

SCHLEICH function test devices combine several electrical safety and quality tests in a compact system. They integrate the protective earth resistance test, the insulation resistance test, the high voltage test, and the single-phase function test into a single device, making them ideally suited for end-of-line test benches and automated manufacturing processes.

Key Facts:

  • Safety and Function Tests in One Device
  • Fully automatic execution of the entire test
  • Best for Motor- and load test benches
  • Test Voltages from 1 V to 1000 V AC Single-/Three-Phase, DC
  • Test Currents from 0.1 mA to 1000 A
  • Inverter Operation
  • Switching of test methods without time loss
  • Expandable to many test points
  • Two-channel Safety Function – compliant with PLe / SIL3
Built-in Safety Tests

Before the function test is performed, the test device first carries out the safety tests on the device under test (DUT – Device Under Test):

  • protective conductor resistance
  • insulation resistance
  • High Voltage
  • leakage current 
Built-in Function Test

As part of the function test, the test device first checks for short circuits between L+N and then applies a defined operating voltage to the device under test. Subsequently, the following electrical parameters are recorded and evaluated:

  • continuity test
  • TEST VOLTAGE
  • Current consumption
  • Power consumption
  • Power factor (cos φ)
Advantages of the function test device
  • Safety and function test in one device
  • Reduced space requirements and investment costs thanks to combined test methods
  • Fully automatic test method switch-over
  • Fully automatic measurement channel switch-over to L, N, PE and housing
  • Use of manual protective earth conductor test tip possible
  • Easy creation of test sequences
  • Efficient test sequences with high repeatability
  • Ideal for series production, quality assurance, and standard-compliant final tests
  • Storage and documentation of all test results
  • Many additional functions such as label printing, barcode scanner, and much more..

GLP2-BASIC

Protective earth conductor, insulation, high voltage, leakage current, resistance, and functional test device

  • Insulation test devices
  • High voltage test devices AC/DC
  • “All in one” test devices
  • Safety & functional test devices
  • Approx. 40 device variants – combined from up to 21 test methods
  • PL e, SIL 3, two-hand control Type III C, Cat. 4 safety circuit (depending on device variant and degree of hazard)
  • Network
  • Protocol & label printing
  • Scanner …
  • Technology Package for even greater ergonomics
  • Desktop device or 19″ rack mounting

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GLP2-MODULAR

Multifunction test device with up to 25 test methods

  • “All in one”
  • Safety test devices
  • Safety & functional test devices
  • Modularly combinable from over 25 test methods
  • Up to 250 test connections
  • Switching matrixes for all types of test methods
  • PL e, SIL 3, two-hand control Type III C, Cat. 4 safety circuit (depending on device variant and degree of hazard)
  • Network
  • Protocol & label printing
  • Scanner …
  • Technology Package for even greater ergonomics

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GLP3-M

Electric motor Test - EOL, Series and Laboratory

For production, EOL and automation
For test laboratories

Test benches for functional and safety testing of all types of Motors.

  • Asynchronous Motors
  • Synchronous Motors
  • Linear Motors
  • Stepper Motors
  • BLDC
  • DC Motors
  • Motor attachments
    – Brake
    – Temperature sensors
    – Humidity sensors
    – Auxiliary heating
    – Fan
    – Centrifugal switch
    – Rotor position sensors, Encoders, Resolvers, Multiturn encoders …
    – Electronic nameplate

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Dynamic-MotorAnalyzer

Online Monitoring and Troubleshooting for electric Motors

CHECK YOUR MOTOR'S HEALTH!

Troubleshooting & Online Monitoring on running Motors/Generators.

What is the cause of the problem?
The Dynamic-MotorAnalyzer supports fault diagnosis and analysis.

For electric motor service and repair
For electric motor repair
For maintenance, servicing, and service

  • Suitable for mains and frequency converter operation
  • Electrical mains and Motor input data
  • Energy consumption, utilization, efficiency …
  • Mechanical power, torque …
  • Unique multifunctional oscilloscope
  • Data recorder for long-term measurements
  • Data recorder for real-time measurement data and playback for later analysis
  • Trend analysis for predictive maintenance

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EncoderAnalyzer

Test and adjust rotor position encoders

CHECK YOUR MOTOR'S HEALTH!

Troubleshooting and angle adjustment on Encoders, Resolvers, Absolute encoders …

What is the cause of the problem?
The EncoderAnalyzer supports troubleshooting and analysis of why a Motor does not run with encoder.

For electric motor service and repair
For electric motor repair
For maintenance, servicing, and service

Detailed automatic encoder signal analysis

    • Resolver
    • Magnetic encoders
    • Optical encoders
    • Incremental encoders
    • SinCos encoders
    • Absolute encoders (single-turn and multi-turn)
    • Communication via Hiperface, EnDat, SSI, BiSS…

Error angle measurement of rotor and encoder angle on the synchronous Motor

    • Support for manual angle adjustment
    • Setting the encoder zero point
    • Writing the angle offset to the encoder

Synchronous Motor test

    • BEMF measurement
    • Determination of the ke-value during coasting

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The SCHLEICH product portfolio – Expect more!

Test devices and systems

 
  • Single and Multifunction Test Devices
  • Automatic test systems/test systems with relay matrix
    (2, 3, 4, 6, 9, 12, 15, 18, 21 … 100 terminals)
  • Complete test workstations
  • Production lines with transfer systems
  • EOL workstations
  • Large-scale systems

Contacting and interfaces

 
  • Test probes.
  • Test adapters
  • Test covers
  • Modular contacting
  • Interfaces for automation
  • Interfaces to ERP systems
  • Interfaces to MES systems
  • Networking of test devices
  • Statistical analysis tools
  • and much more…

Comprehensive service

 
  • Professional consultation with technical expertise
  • Thorough initial Commissioning
  • Regular certified calibration
  • After-sales support by our service team
  • Service by phone, via remote maintenance, or on-site
  • Tailored training courses
  • SCHLEICH.CARE.PREMIUM

Do you require personal product consultation?

We gladly provide you with comprehensive support and advice on all our products and services.
Call us or send us an email!

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