Highlights

Product Features

universal high-voltage tester up to 6KV AC potential-free (optional up to 30KV)

2-line, 16-digit, well readable blue LCD

comfortable operation and adustment

3 different test modes:

1. manual operation only with switch-off in case of overcurrent

2. automatic operation with target time, switch-off in case of overcurrent and various monitoring functions

3. "burning" operation for the detection of insulation faults

connection sockets for 2 safety test pistols (6KV), with and without integrated start switch

high-voltage with switching on at zero volt

high-voltage check / cable break detection

manual and optional automatic voltage adjustment with ramp-up and regulated test voltage / ramp function

acoustic error message and optical signal in case of disruptive breakdown - at the device and via "signal lamps"

indication of the type of error in clear text

connections for Emergency Stop, safety contact and warning lamp

easy-to-operate menu for adjusting limit values, times, etc.

high-voltage check / cable break detection via minimum current evaluation or special safety pistols

adjustment of the language and the other functions of the tester directly via the input keys (no PC necessary for the configuration)

safety circuit with positively driven safety relays

RS232 for printer or remote control

remote-control mode / completely remote-controllable via RS232 interface

remote-control mode / completely remote-controllable via digital inputs and outputs

self-test via black box accoring to VDE

WINDOWS® software for remote control, for the administration of databases for test programs and test results and for printing-out test protocols

network with testing devices and a central PC with NetCom Xi

I/O interface and analog control inputs and actual value outputs

optimum pre-conditions for OEM applications / integration into automatic lines

19" installation material / carrying handles / feet

Models

basic model: high voltage up to 6KV AC 100mA

option: various voltages up to 30KV AC

option: various currents up to 1A AC test current

option: various voltages up to 50KV DC

option: 6 KV DC with max. +-40V or +-2V residual ripple

option: ... 40KV DC with max. +-0.01% residual ripple

option: voltages ungrounded or grounded

Product Description

The device delivers a manually or automatically adjustable sinusoidal potential-free high voltage from 0 up to  approx. 5500V AC. The rule 2*Un+1000V (Un = nominal voltage) is the guide value for the detection of the test voltage. Max. 6000V therefore deliver not only the test voltages for routine tests according to standards, but also a sufficiently high test voltage for type tests and material tests. Alternatively, we also supply testers up to 30KV AC and more. For special requirements, please feel free to contact us any time. We will offer a tailor-made solution.

The tests are normally performed with two safety test pistols. The test pistols can be delivered with or without integrated start switch and with various cable lengths. The test pistol with integrated push-button is a speciality. The test probe tip is pushed against the test object - this activates a push-button inside the test pistol. Only after the push-buttons of both test pistols have been activated, the test is started automatically. If you release one of the test pistols during the test, the tester will interrupt the test immediately. This guarantees a secure voltage check and cable-break check.

For the communication with the electronic periphery, the tester is equipped with a serial interface. It is possible to print or, alternatively, remote-control the tester via a PC. The remote control is performed with our software NetComXi or PrintCom. A test step generated in NetCom is transmitted to the tester. After the test step is performed, it reports its test result back to the PC. NetCom stores the result on the PC. This is the ideal solution, because you have a test system that documents and records all test steps.

The testers of the Handheld family, the GLP1 family and the GLP2 family offer the unique feature to be operated in one network with a central PC. Test programs can be transmitted to the testers and test results can be sent back to the PC, where they are stored. The complete data exchange is controlled by our PC software NetCom Xi.

Owing to its various remote-control features, the high-voltage tester can ideally be integrated into automatic production lines. I/O interface or RS232 interface: both allow a perfect communication with your control (e.g. PLC). For the 19" installation, an assembly kit is available.

Product Overview

Photo	Devices
	AC   article number 40185000 40185001 40185016 40185017 high-voltage, potential-free 3KV 6KV 3KV 6KV current 100mA 100mA 100mA 100mA manual voltage adjustment  automatic voltage adjustment - - ramp - - ARC detection for detecting the formation of sparks           special variant: 1uA resolution with ultra-fast switch off        Other voltages and currents possible on request!        For further high-voltage testers please refer to GLP2e/i !
	AC   article number 40185002 40185018 40185003 high-voltage, not potential-free 15KV 15KV 30KV current 50mA 150mA 30mA manual voltage adjustment  automatic voltage adjustment ramp        Other voltages and currents possible on request!        For further high-voltage testers please refer to GLP2e/i !
	DC   article number 40185004 40185005 40185006 40185019 high-voltage, not potential-free 6KV 6KV 6KV 6KV current 5mA 3mA 5mA 10mA manual voltage adjustment  automatic voltage adjustment ramp        Other voltages and currents possible on request!        For further high-voltage testers please refer to GLP2e/i !

	RS232		PLC		PC
	printer		printer		warning lamp		result lamp
	foot switch		Analog Out		Analog In

For communicating with the electronic environment, the tester is equipped with a serial interface. It is possible to print or, alternatively, remote-control the tester via a PC with our software NetComXi or PrintCom. A test step generated in NetCom is transmitted to the tester, where it is performed and the result is returned to the PC. NetCom stores the result on the PC. This is the ultimate solution, because you have a test system, which documents and logs all test steps.

In addition, it is possible to operate all testers of the following families in one network with a central PC: Handheld, GLP1 and GLP2. Test programs can be transmitted to the testers and the test results can be returned to the PC, where they are stored. The complete data exchange is controlled via our PC software NetComXi. For details, please refer to "NetComXi" or "PrintCom".

A remote control via Agilent VEE® or LabVIEW® is possible without problems. For LabVIEW® a high-performance driver is available.

	remote control via Agilent VEE®
	remote control via LabVIEW®

Technical Data

Supply
mains voltage	230VAC +-10%
frequency	49Hz / 61Hz
fuse protection	10 Amp [6KV design]

General Information
languages	German, English, Italian / selectable at the tester
programming	free programming of all parameters directly at the tester
remote control	digital	yes | belongs to the basic delivery extent
	RS232	yes | belongs to the basic delivery extent
	analog	yes - optional
start test	front switch, foot switch, start signal through the test pistol, start switch in the test probe, digital input
safety	key switch for HV
	safety test pistols
	Emergeny-Stop contact
	protection-cover safety contact for limit switches
display	2 * 16-line blue/white high-contrast display
result storage	up to 128 results / optional 1024 results
enclosure	solid industrial enclosure made of aluminum
dimensions / worldwide smalles device of its class	236 * 320 * 178 mm  (W*D*H)
weight	16kg
color	side panels RAL7035 / top RAL 7035
operating temperature	10 degrees ... 50 degrees Celsius
storing temperature	-20 degrees ... 60 Grad Celsius
calibration	incl. calibration certificate

Output Data [6KV model]
voltage	max. 6000V at 100mA AC
voltage measurement	indirect via tertiary winding (with high accuracy) - direct as an option
current	min. 100mA | power-on time 100%
current measurement	directly at the high-voltage side
short-circuit current	Ik 200mA
power	min. 500VA
wave form	sine (depending on the mains)
frequency of the voltage	50Hz / 60Hz  (depending on the mains)
voltage stability	without regulation: depending on the mains
	with optional automatic voltage adustment: +- 10V
switching ON / OFF	zero-crossing switch
evaluation	with GO / NO GO evaluation
signal for disruptive breakdown	optical, acoustical and digital output

Voltage Adjustment [6KV model]
range	0 ... 6000V AC
resolution	10V
accuracy	+- 2% of setting value +- 10V

Imax Maximum Current Limit (maximum-current monitoring) [6KV model]
range	0.1 ... 99.9 mA (available also e.g. up to 1A)
resolution	0.1mA
accuracy	+- 2% of setting value +- 0.1mA

Imax Minimum Current Limit (minimum-current monitoring) [6KV model]
range	0.1 ... 99.9 mA
resolution	0.1mA
accuracy	+- 2% of setting value +- 0.1mA

Umax Maximum Voltage Limit (maximum-voltage monitoring) [6KV model]
range	0 ... 6250V AC
resolution	10V
accuracy	+- 2% of setting value +- 10V

Umin Minimum Volate Limit (minimum-voltage monitoring) [6KV model]
range	0 ... 6250V AC
resolution	10V
accuracy	+- 2% of setting value  +- 10V

Test Time
test time: manual mode	off
test time: burning mode	off
test time: automatic mode	0 ... 600s (10min)
resolution	0.1s
accuracy	+- 0.1% of setting value +0.05s

Devices with Automatic Voltage Adjustment - ramp time
ramp: manual mode	off (no ramp - the voltage is adjusted manually and automatically volage-controlled via PI controller [advantage: equalization of mains-voltage fluctuations])
ramp: burning mode	off - the voltage is adjusted manually
ramp: automatic mode	0.2 ... 600s followed by the test time
resolution	0.1s
accuracy	+- 0.1% of setting value +0.05s
adjustment	automatic voltage adjustment with PI controller for the equalization of mains-voltage fluctuations

Features

Feature	solid aluminum metal enclosure
	The tester has a solid industrial design. For industrial applications, instable plastic enclosures have major disadvantages. Especially in the rough day-to-day production, high-voltage testers must have a great stability and long-term safety.

Feature	automatic storage of the setting values in the tester
	After switching on the mains voltage, in order to avoid operating errors, the device boots with the parameters and the test program of the preceding test.

Feature	adjustment of all parameters via comfortable menu navigation
	The comfortable menus make sure that the operator can adjust all test parameters directly at the tester. An external PC for the configuration of the tester is not necessary!

Feature	access-safe control
	The tester is secured with a key switch, which activates the mains.

Feature	access-safe software
	Inputs can be disabled via a password or an optional key switch in the set-up menu.

Feature	mains and load regulation with automatic voltage adjustment
	In order to make sure that the test results are constant and correspond to the safety requirements, the tester keeps the output voltage constant from no-load to full load and over the mains voltage range within the setting limits. This is done with a digital PI controller!

Feature	electronic test time
	The electronic test time ensures that the test time remains the same for every tested product, which enables constant test results.

Feature	display of test parameters and test results via LCD
	The operator can monitor the test via an LCD. After a test object has been tested, the result remains visible on the LCD, so that the operator can easily view the test results.

Feature	indication of test steps and individual results via LED lamps
	Various LED lamps (red, yellow, green) serve for indicating the status of the test step. Every test method has its own LED lamp.

Feature	maximum output current at the high-voltage test of 100 mA AC (optionally far more)
	This device offers sufficient output current for testing capacitive loads in the AC mode and corresponds to standards that require an output power of 500VA.

Feature	monitoring of minimum current during the high-voltage test
	The flowing minimum current is monitored. This ensures that the test object is connected correctly and that the high-voltage test is being performed.

Feature	built-in safety devices
	The connection of safety contacts and an Emergency Stop allow to connect a safety device for the high-voltage protection of the operator.

Feature	monitoring of maximum voltage in automatic mode
	Monitoring the manually adjusted voltage if a programmable upper limit is exceeded, ensures that the test object isn’t damaged by too high a test voltage during the test.

Feature	monitoring of minimum voltage in automatic mode
	Monitoring the manually adjusted voltage if a programmable lower limit is fallen below, ensures that the test object is not tested with two low a voltage.

Feature	calibration solely via the software
	The complete calibration is performed via the software. It is not necessary to open the device.

Feature	actual-value storage for the results in the tester
	The tester can store test results inside the tester until they are read out by a PC program or by another control (e.g. PLC) at a later time. Available PC programs are PrintCom and NetCom.

Feature	set-up adjustments
	In the set-up of the tester you can configure the complete behavior of the tester and adapt it to your requirements. At the device itself, you can configure everything as desired, from language selection to printer control or interface configuration. No PC is required for the configuration.

Feature	PC software: PrintCom
	This software allows easy reading-in of test results, storage in an EXCEL® file and comfortable printing of self-generated test programs.

Feature	PC software: NetCom
	With this software the tester can be remote-controlled completely. All test programs and test results are stored in a central ACCESS® database. The test results can be printed and statistically evaluated in many different ways.

Applications and Screens

Safety Barriers Safety barriers serve to prevent access to test areas according to standards. The chains are supposed to preve.... more

Black box According to VDE regulations, testing devices must be regularly submitted to functional tests. This guarantees.... more

Foot switch The foot switch can be used for starting a test. Depending on the configuration of a tester, the foot switch m.... more

High-voltage cable We supply high-voltage cables for voltages up to 100KV with individual cross sections and in varying designs..... more

High-voltage plugs We supply a great variety of high-voltage plugs. With these components you can, for example, build your own sw.... more

High-voltage test pistol The test pistol is used for contacting the test object during the manual high-voltage test. Various high-volta.... more

Rolling Tables Rolling tables are ideally suited for transporting a tester or a combination of a tester and a test cover with.... more

Warning Lamps Warning lamps serve to indicate, whether a test object is connected to voltage or not. .... more

Two-Hand Start For testers with a functional test or a high-voltage test without test cover, we strongly recommend to us a tw.... more

GLP1-e 60204 The testing device GLP1-e 60204 serves for checking the electrical safety at machines and devices according to.... more

GLP2-e/i Going future. The introdruction of the testing device GLP2 was revolutionary. On the basis of a modular concep.... more

GLP2-e/i - HIPOT TESTER This high-voltage tester is based on our well known model GLP2-e/i. Test voltages up to 100KV in AC or DC are .... more

GLP3-2000 Our GLP3-2000 Windows® testers belong to our first-class range for testing a great variety of products. They a.... more

NetCom Xi NetCom Xi is our answer to modern data management of test programs and test results. NetCom Xi is a Windows® s.... more

PrintCom PrintCom is the easiest and most efficient solution for storing test results and printing test protocols. .... more

Test Covers Test covers serve for the protection of the operator and assure that the test object is not touched during the.... more