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GLP1-e 60204 | EN 60 204 - VDE 0113 tester | [PE + Iso +HV]


       

GLP1-e 60204

The testing device GLP1-e 60204 serves for checking the electrical safety at machines and devices according to the "machine guideline" EN60204 (VDE 0113). It is ideally suited for fast and uncomplicated testing in workshops or on construction sites. It is possible to perform PE tests and insulation resistance tests as well as high-voltage tests and residual voltage tests. Two different models are available. The basic difference is the way of contacting the test object.
 


Highlights

Product Features

universal combination tester for VDE0113 / EN 60204 machine guideline test

combination tester with manual procedure of the test methods (PE + ISO + HVAC) 
2-line, 16-digit, well readable blue LCD

comfortable operation and adustment

PE resistance test with 10A AC in 4-wire configuration / evaluation on resistance or voltage drop

insulation resistance test / evaluation on insulation resistance or current

potencial-free high voltage with manual voltage adjustment (switching on at zero crossing)
optional: with residual voltage test

acoustic error message and optical display at the device and via "signalling lamps"

indication of the type of error in plain text
connections for Emergency Stop, safety contact and warning lamp
adjustment of the language and various other functions of the tester directly via the input key (no PC necessary for the configuration)
RS232 for printer or remote control
remote-control mode / completely remote-controllable via RS232 interface

remote-control mode / completely remote-controllable via digital inputs and outputs

easy-to-operate menu for adjusting limit values, times, etc.   

self-test via black box accoring to VDE

WINDOWS® software for remote control, for the administration of databases for test programs and test results and for printing-out test protocols

network with testing devices and a central PC with NetCom Xi

I/O interface and analog control inputs and actual value outputs

19" installation material

Product Description

At model V1, first the PE tests and the insulation resistance tests are performed via a test probe with integrated operatiing element. This is followed by the high voltage test via two safety test pistols. At model V2, the test object is connected to ground (central PE-point). All tests can be performed against this ground point with the same test pistol. You can change between the test methods by activating the selection switches on a control panel that serves as an operating unit. For the safety of the operator it is necessary that, during the high voltage test, the high voltage switch on the control panel is activated permanently. At model V1, the high voltage tests are performed with two safety test pistols. The test pistols can be delivered with or without integrated start switch and with varying cable lengths. At model V2, a test pistol with integrated pushbutton is used. The test probe is pressed against the test object. The pressure activates a pushbutton inside the test pistol, which starts the test.

                      

Test Methods

Test
Data
PE resistance test
0 ... 0.7Ω / 10A AC electronic constant-current source / max. 12V

insulation resistance test
0 ... 30MΩ / 100 ... 1000V DC / max. 4mA

high-voltage test variant V1
high-voltage test variant V2

0... 6000V AC / 0,1 .. 100mA or burning / Ik>200mA / 500VA
0... 3000V AC / 0,1 .. 100mA or burning / Ik>200mA / 500VA
residual voltage test
0 ... 300V / start via trigger input / with repetition

Product Overview

PhotoDevices

V1

 

article number

401854

high voltage, potential-free

6KV / 100mA

maximum current

100mA

manual high-voltage adjustment  

PE resistance test 10A

insulation resistance test 100...1000V

residual voltage test

optional

test probe with result LED and ISO/PE switch-over

ground lead for PE and ISO 5 meters

high-voltage test pistols

2

warning lamp

foot switch

V2

 

article number

401855

high voltage, not potential-free

3KV / 100mA

maximum current

100mA

manual high-voltage adjustment   

PE resistance test 10A

insulation resistance test 100...1000V   

residual voltage test

optional

high-voltage test pistol with start switch

ground lead for PE and ISO 10 meters

high-voltage test pistol

1

warning lamp

Interfaces

RS232

PLC

PC

printer  

printer  

  

 

foot switch

Analog Out

warning lamp

result lamp

  • RS232 for remote control of the testing device via a PC
  • RS232 for printing test protocols (ASCII format) 
  • RS232 for remote control of the testing device via a PLC
  • digital inputs for connecting a foot switch, an external start switch or a control panel
  • digital inputs for remote control of the testing device via a PLC
  • digital outputs for the indication of the test result via a result lamp
  • digital outputs for the indication of the state of risk via a warning lamp
  • digital outputs for the indication of the condition of the device
  • analog output [optional]
  • For communicating with the electronic environment, the tester is equipped with a serial interface. It is possible to print or, alternatively, remote-control the tester via a PC with our software NetComXi or PrintCom. A test step generated in NetCom is transmitted to the tester, where it is performed and the result is returned to the PC. NetCom stores the result on the PC. This is the ultimate solution, because you have a test system, which documents and logs all test steps. In addition, it is possible to operate all testers of the following families in one network with a central PC: Handheld, GLP1 and GLP2. Test programs can be transmitted to the testers and the test results can be returned to the PC, where they are stored. The complete data exchange is controlled via our PC software NetComXi. For details, please refer to "NetComXi" or "PrintCom".

    Technical Data

    Supply

    mains voltage

    230VAC +-10%

    frequency

    49Hz / 61Hz                        

    fuse protection

    10 Amp

    General Information

    languages

    German, English, Italian / selectable at the tester 

    programming

    free programming of all parameters directly at the tester

    remote control

    digital

    yes | belongs to the basic delivery extent

    RS232

    yes | belongs to the basic delivery extent
    analogyes - optional

    start test

    front switch, foot switch, start signal through the test pistol, start switch in the test probe, digital input

    safetyEmergency-Stop contact, protection-cover safety contact for limit switches
    display2 * 16-line high-contrast display blue/white
    result storageup to 128 results / optional 1024 results
    enclosuresolid and robust industrial aluminum enclosure
    dimensions236 * 320 * 178 mm  (W*D*H)
    weight17kg
    colorside panels RAL7035 / top RAL 7035
    operating temperature10  ... 50 degrees Celsius
    storing temperature-20 ... 60 degrees Celsius
    calibrationincl. calibration certificate

     

    High-Voltage Test

    Output Data                                                                                 

    voltage Spannung

    max. 6000V at 100mA AC 

    current

    min. 100mA | duty ratio 100%

    shrot-circuit current

    Ik > 200mA at approx. 1300V and over

    power

    min. 500VA                         

    wave form

    sine (depending on the mains)

    frequency of the voltage50Hz / 60Hz  (depending on the mains)
    voltage stabilitywithout regulation: depending on the mains                          
    with automatic regulation: not possible
    switching ON / OFFswitching on at zero volts
    evaluationwith GO / NO GO evaluation
    signal for disruptive breakdownoptical and acoustical

    Imax  maximum current limit   (maximum current monitoring)       

    range

    0.1 ... 99.9 mA

    resolution

    0.1mA                

    accuracy

    +- 2% of setting value  +- 0.1mA

    Imax  minimum current limit   (minimum current monitoring)           

    range

    0,1 ... 99,9 mA

    resolution

    0,1mA                

    accuracy

    +- 2% of setting value  +- 0,1mA

    Umax max. voltage limit   (max. voltage monitoring)       

    range

    0 ... 6250V AC

    resolution

    10V                    

    accuracy

    +- 2% of setting value  +- 10V

    Umin minimum voltage limit   (min. voltage monitoring) 

    range

    0 ... 6250V AC

    resolution

    10V                    

    accuracy

    +- 2% of setting value  +- 10V

    Test Time                                                                                               

    manual operation

    off

    burning operation

    off        

    automatic operation

    0 ... 600s                    

    resolution

    0.1s
    accuracy+- 0.1% of setting value  +0.05s

    PE Test

    Output Data                                                                                         

    voltage

    max. 12V AC

    current

    min. 10A AC 

    regulation

    automatic constant-current regulation                    

    frequency of the voltage50Hz / 60Hz  (depending on the mains)

    Rmax (maximum PE resistance)                                                          

    range

    0.01 ... 0.7Ω

    resolution

    0.01Ω 

    accuracy

    +- 2% of measured value  +- 0.01Ω

    General Information                                                                                               

    measuring technique

    4-wire measurement / Kelvin test method                

    evaluation                                                         

    with GO / NO GO evaluation

    limit value evaluation

    max. resistance or max. voltage drop          

    type of test

    test probe against enclosure connection of the test object

    test probeV1 - with integrated start switch, PE-ISO switch over, red/green/yellow result LED
    V2 - control panel with 3 integrated start buttons for PE, ISO and HV, red/green/yellow result LED
    error signaloptical and acoustical
    test timeadjustable

    0 ... 60.0 s

    resolution

    0.1 s

    accuracy

    +- 0.1% of setting value +0.05s

     

    Insulation Test

    Output Data                                                                                            

    voltage

    100V DC ... 1000V DC

    current

    max. 4mA DC

    regulation

    automatic constant-voltage regulation               

    regulation accuracy+- 10V
    setting steps10V

    Rmin (minimum ISO resistance)                                                            

    range

    0,05 ... 30MΩ

    resolution

    10KΩ

    accuracy

    +- 2% vom Messwert  +- 10KΩ                     

    General Information

    evaluation                                                         

    mit Gut-, Schlecht-Auswertung (iO oder niO)

    limit-value evaluation

    Minimalwiderstand       

    type of test

    test probe against enclosure connection of the test object

    test probeV1 - with integrated start switch, PE-ISO switch over, red/green/yellow result LED
    V2 - control panel with 3 integrated start buttons for PE, ISO and HV, red/green/yellow result LED
    error signaloptical and acoustical
    test timeadjustable

    0 ... 600 s

    resolution

    0.1 s

    accuracy

    +- 0.1% of setting value  +0.05s

    Residual-Voltage Test

    Input Data                                                                                   

    voltage trigger input

    max. 300V AC 

    voltage measuring input

    max. 300V AC 

    frequency of the voltage

    50Hz / 60Hz  (depending on the mains)                 

    Umax maximum resisdual voltage                                                            

    range

    0 ... 300V AC

    resolution

    1V AC                   

    accuracy

    +- 2% of measuring value  +- 1V

     

    Features

    Featuresolid aluminum metal enclosure

    The tester has a solid industrial design. For industrial applications, instable plastic enclosures have major disadvantages. Especially in the rough day-to-day production, high-voltage testers must have a great stability and long-term safety.

    FeatureHV adjustment of release current and output voltage at no-load

    This option offers an easy and safe way to adjust release currents and output voltages, because the parameters are adjusted without activated high voltage.

    Featureautomatic storage of the setting values in the tester

    After switching on the mains voltage, in order to avoid operating errors, the device boots with the parameters and the test program of the preceding test.

    Featureadjustment of all parameters via comfortable menu navigation

    The comfortable menus make sure that the operator can adjust all test parameters directly at the tester. An external PC for the configuration of the tester is not necessary!

    Featureaccess-safe control

    Inputs can be disabled via a password in the setting menu.

    Featureelectronic test time

    The electronic test time ensures that the test time remains the same for every tested product, which enables constant test results.

    Featuredisplay of test parameters and test results via LCD

    The operator can monitor the test via an LCD. After a test object has been tested, the result remains visible on the LCD, so that the operator can easily view the test results. 

    Featureindication of test steps and individual results via LED lamps

    Various LED lamps (red, yellow, green) serve for indicating the status of the test step. Every test method has its own LED lamp.

    Featuremaximum output current at the high-voltage test of 100 mA AC (optionally more)

    This device offers sufficient output current for testing capacitive loads in the AC mode and corresponds to standards that require an output power of 500VA.

    Featuremonitoring of minimum current during the high-voltage test

    The flowing minimum current is monitored. This ensures that the test object is connected correctly and that the high-voltage test is being performed.

    Featurebuilt-in safety monitoring

    The connection of safety contacts and an Emergency Stop allow to connect a safety device for the high-voltage protection of the operator. 

    Featuretest probe for PE test and insulation-resistance test

    The PE and the insulation to the enclosure of the test object are tested with one test probe. For this purpose, the enclosure of the test object is connected to the tester via a ground lead. This allows fast and safe testing.

    Featureelectronic PE current regulation

    The electronic constant-current regulation ensures that the PE test current doesn’t fall below the value required by VDE. In addition, the regulation is very fast, which results in short test times. The PE test has sufficient reserves for being able to perform tests from a distance of several meters, which is necessary especially at large machines. The tester has, of course, also a PE minimum current monitoring, which checks, whether the required test current is fallen below.

    FeaturePE evaluation selectable between voltage drop or resistance 
    According to the standards, the evaluation of the PE test is selectable.

    Featureelectronic IR voltage adjustment

    The electronic constant-current regulation ensures that the IR test voltage doesn’t fall below the value required by VDE. In addition, the regulation is very fast, which results in short test times.

    Featurecalibration solely via the software

    The complete calibration is performed via the software. It is not necessary to open the device.

    Featureactual-value storage for the results in the tester

    The tester can store test results inside the tester until they are read out by a PC program or by another control (e.g. PLC) at a later time. Available PC programs are PrintCom and NetCom.

    Featureset-up adjustments

    In the set-up of the tester you can configure the complete behavior of the tester and adapt it to your requirements. At the device itself, you can configure everything as desired, from language selection to printer control or interface configuration. No PC is required for the configuration.

    FeaturePC software: PrintCom

    This software allows easy reading in of test results, storage in an EXCEL® file and comfortable printing of self-generated test programs.

    FeaturePC software: NetCom

    With this software the tester can be remote-controlled completely. All test programs and test results are stored in a central ACCESS® database. The test results can be printed and statistically evaluated in many different ways.

    Applications and Screens

                  

    Accessories

    Safety Barriers
    Safety barriers serve to prevent access to test areas according to standards. The chains are supposed to preve....
    more

    Black box
    According to VDE regulations, testing devices must be regularly submitted to functional tests. This guarantees....
    more

    Foot switch
    The foot switch can be used for starting a test. Depending on the configuration of a tester, the foot switch m....
    more

    High-voltage test pistol
    The test pistol is used for contacting the test object during the manual high-voltage test. Various high-volta....
    more

    Rolling Tables
    Rolling tables are ideally suited for transporting a tester or a combination of a tester and a test cover with....
    more

    Warning Lamps
    Warning lamps serve to indicate, whether a test object is connected to voltage or not. ....
    more



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